TEM 2-2021 EN2

THE DMG MORI MAGAZINE FOR CUSTOMERS AND INTERESTED PARTIES 02 – 2021. T E C H N O L O G Y EXCELLENCE NEW BUSINESS MODELS PAY WITH ZERO RISK SOFTWARE-AS-A-SERVICE EQUIPMENT-AS-A-SERVICE PAY WITH ZERO RISK SOFTWARE-AS-A-SERVICE EQUIPMENT-AS-A-SERVICE All products M1 NEW M1 by PAYZR Equipment-as-a-Service ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. WERKBLiQ The Maintenance Software Platform for Intelligent Maintenance and Service Management. Categories #Production & Manufacturing Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Categories #Production & Manufacturing, #Service & Maintenance Find out more Find out more Find out more Find out more DMGMORISTORE.COM Search products

CONTENT 12 38 With PAYZR DMG MORI now offers you a whole world of data-based business models from subscription and pay-per-use. 46 You see what we see. The complete world of DMG MORI customer service with 2 new features: Production status display of your new machine and control update for your connected machine. Prevent downtime, optimize process parameters. The CONDITION ANALYZER from DMG MORI expands your analysis possibilities. As of now, detailed sensor and machine data can be evaluated. 06 DMG MORI STORE – DMG MORI STORE powered by ADAMOS 08 CONNECTIVITY – Connectivity – Digital Manufacturing Package 12 EQUIPMENT- AS-A-SERVICE – PAYZR & M1 – The success package – MS Ultraschall Technologie GmbH 24 SOFTWARE- AS-A-SERVICE – ISTOS – PRODUCTION PLANNING & CONTROL – frabona GmbH – TULIP – Fewer errors & higher efficiency – Andreas Lupold Hydrotechnik GmbH – MS Ultraschall Technologie GmbH PAY WITH ZERO RISK SOFTWARE-AS-A-SERVICE EQUIPMENT-AS-A-SERVICE M1 All products M1 by PAYZR Equipment-as-a-Service ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. WERKBLiQ The Maintenance Software Platform for Intelligent Maintenance and Service Management. Categories #Production & Manufacturing Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Categories #Production & Manufacturing, #Service & Maintenance Find out more Find out more Find out more Find out more DMGMORISTORE.COM 2 TECHNOLOGY E XCELLENCE 36 DIGITIZATION – DMG MORI MONITORING powered by TULIP – my DMG MORI & WERKBLiQ – DMG MORI Digital Twin – DMG MORI Tooling – DMG MORI CONDITION ANALYZER – Fraunhofer Institute for Production Technology IPT – Kennametal Inc. – 55 technology cycles – Kappler GmbH & Co. KG 60 AUTOMATION – Behrens Feinwerktechnik GmbH – NHX automation 06 DMG MORI STORE “APPs & More” applies for our new DMG MORI STORE powered by ADAMOS. Search products

CELOS – DIGITAL FACTORY EDITORIAL WITH PAYZR TO THE NETFLIX OF MANUFACTURING Ladies and Gentlemen, Dear customers, suppliers and partners, we look back on challenging months. The world has changed within a very short time. A complete new mindset was called for; things had to become more digital and especially faster. In these times so demanding for all of us, DMG MORI emerged stronger and more resilient. Our strategic fit of automation, digitization and sustainability is more suitable than ever – and fits perfectly into the new normal. We are realizing new and demanding technologies with courage, optimism and full of anticipa- tion. To this end we have made DMG MORI more innovative, more digital and more powerful. Everything integrated and sustainable from a single source – worldwide! Our vision is to become the most attractive machine tool manufacturer worldwide with digital and sustainable products. It is our DIGITAL ARCHITECTURE GREATLY DEVELOPED AND EXPANDED mission is to strengthen our customers in manufacuring and digitization. We rely on our TOP values: Trust, Openness and Passion. This applies above all to our cooperation with you. We are convinced: with trusting partnerships, open dialog and our united passion for machines, technologies and pro- cesses we will successfully master the tasks ahead of us. Times are improving, positive signals getting louder. DMG MORI can feel the tailwind. Many of our talks with you, our customers, are marked by optimism and the determination to take new paths and make new discoveries. Because the times remain challenging. Everything stays different in the new and next normal of volatility, uncertainty and complexity. All the more I am convinced: innovations are the only way out of the crisis. We intend to make you strong in manufacturing and digiti- zation. For us that means leading you forward on the path into the future. » Christian Thönes Chairman of the Executive Board DMG MORI AKTIENGESELLSCHAFT TECHNOLOGY E XCELLENCE 3

CELOS – DIGITAL FACTORY EDITORIAL In my inaugural speech as Chairman of the Executive Board of DMG MORI AKTIEN- GESELLSCHAFT in 2016 I raised a provoca- tive question: How can we transition to a modern platform-based business model in a manner comparable to Netflix or Spotify? How can DMG MORI become the “Netflix of mechanical engineering”, the “Netflix of manufacturing”? Today I pronounce proudly: DMG MORI starts with PAYZR into the world of the subscription economy. With PAYZR, DMG MORI offers not only pur- chase, loan or leasing, but also all the bene- fits of data-based business models such as subscription and pay-per-use. With PAYZR, customers always get exactly what they need. And they only pay for what they actually use, with no investment risk, but with full price and cost transparency, maximum flexibility and utmost planning certainty. “PAYZR – PAY with Zero Risk”. The name says it all and is our customer promise. PAYZR includes all Software-as-a-Service offers from DMG MORI Digital on one hand – starting with cloud-based systems from WERKBLiQ, ISTOS and TULIP. And on the other hand we open up all the advantages of Equipment-as-a-Service with PAYZR. The business model celebrates its premiere with the 3-axis universal milling machine M1. And I can promise you: we will purposefully expand our PAYZR program for both Software-as-a- Service and Equipment-as-a-Service. We will do this just as we developed and expanded our digital architecture enormously in the past. Thanks to “Architecture First” we are now in a position to offer our customers digital products, services and end-to-end pro- cesses from a single source. And only thanks to this consistent architecture I can today present to you two more digital innovations from DMG MORI. Of particular relevance for this end-to- end process is the new DMG MORI STORE powered by ADAMOS. Customers receive access to the complete diversity of digital products and value-added services from DMG MORI as well as entry into the world of data-based PAYZR business models. Unique in this context is also the cross-system single- sign-on concept with its single registration for the DMG MORI STORE, my DMG MORI and selectable partner applications. The benefits become apparent in combina- tion with the customer portal my DMG MORI and WERKBLiQ. Applications acquired in the DMG MORI STORE can be assigned imme- diately to specific machines in the customer profile from my DMG MORI. In addition, cus- tomer master data can be transferred auto- matically to the service and maintenance platform by WERKBLiQ after an upgrade in the DMG MORI STORE. Ladies and Gentlemen, Dear customers, suppliers and partners, Excellence and the ability to innovate is what sets DMG MORI apart. But at our core we remain a machine tool manufac- turer. We work day-in, day-out to achieve higher productivity, increased precision and advantages – from integral quality in products and processes and through our worldwide services. Equally important: mechatronics and digitization will only master the future if they are in unison. To conclude I would like to present the new Cloud-based Offering as an example. Different machine and system configurations can be compared in real-time and tailored perfectly to your own applica- tion. This means that the search for the indivi- dual ideal machine solution plus its selec- tion and evaluation can for the first time be VISION BE THE MOST ATTRACTIVE GLOBAL MACHINE TOOL COMPANY WITH DIGITIZED AND SUSTAINABLE PRODUCTS! MISSION EMPOWER OUR CUSTOMERS IN MANUFACTURING AND DIGITIZATION! 4 TECHNOLOGY E XCELLENCE TOP VALUES PASSION OPENNESS TRUST

EDITORIAL With PAYZR, DMG MORI impressively underscores its status as a holistic pioneer for its customers. PAYZR stands for “PAY with Zero Risk” and marks the entry into the world of data-based business models “SUBSCRIPTION & ALL-IN”. displayed in a holistic customer journey. With the Cloud-based Offering the machine, auto- mation, digitization and technology cycles merge with our DMG MORI Qualified Pro- ducts to create an impressive total experi- ence. The customer is guided through the entire configuration process and receives appropriate suggestions the selected set-up and expedient expansions. regarding In addition, customers have the opportunity to contact their DMG MORI experts during the configuration and together work out the customization of their solution. Convince yourself: of PAYZR, of the DMG MORI STORE powered by ADAMOS and of Cloud-based Offering. The first of our machines from the DMG MORI portfolio are already available in a virtual version. I wish you a lot of fun configuring your new 3-axis M1 milling machine, the turn- mill machining center CLX 450 TC or your next 5-axis universal milling machine DMU 75 monoBLOCK. Contact us! Christian Thönes « VISION MISSION TOP VALUES Our vision includes three key factors Firstly: Machine tools remain the core of our business. Digital, sustainable product solutions serve to meet the megatrends in production and make us a future-oriented partner for every customer. Secondly: We think and act globally – we already support more than 100,000 customers from 54 industries in 86 countries. Thirdly: We wish to be the most attractive company for our team, for future colleagues as well as for our customers. Attractiveness is multifaceted: Top products, first-class service, a modern corporate culture and much, much more. DMG MORI has always stood for maximum customer focus – it is our principal task to help our customers achieve the greatest possible success. DMG MORI can only achieve sustain- able success if our customers remain sustainably efficient. In this context we concentrate on production and also focus to an ever greater extent on digitization – from the machine to the process chain and on through to open ecosystems including plat- form-based business models, such as Equipment-as-a-Service and Software-as-a-Service. TRUST: We take full responsibility for the realiza- tion of our aims. We believe in the strength of our trusting, team-oriented cooperation! OPENNESS: We live an open and diverse corporate culture, design our products to be open for third parties and strive for transparency! PASSION: We are highly motivated and pursue our aims with full force, determination and enthusiasm! TECHNOLOGY E XCELLENCE 5

The Netflix of Manufacturing DMG MORI is its customers' partner and a pioneer for the future of data-supported manufacturing and production technol- ogy. The DMG MORI STORE powered by ADAMOS starts immediately as a digital point-of-sale from DMG MORI for all new PAYZR offers in the area of equipment and software-as-a-service. In the marketplace developed jointly with the ADAMOS Alliance, users will find four products to start with: The 3-axis M1 milling machine as the first PAYZR offer in the Equipment-as-a-Service area and the Software-as-a-Service solu- tions from ISTOS (PLANNING & CONTROL), TULIP (no-code platform) and WERKBLiQ (cloud-based maintenance and service management). + Digital point-of-sale: central marketplace for all PAYZR offers in the area of equipment and software-as-a-service + Single sign-on: uniform registration for DMG MORI STORE, my DMG MORI and selected partner applications + Central administration: simple management of data, applications, licenses and users + Shop-in-shop: easy access to other partner applications of the ADAMOS ecosystem PAY WITH ZERO RISK SOFTWARE-AS-A-SERVICE EQUIPMENT-AS-A-SERVICE M1 All products NEW M1 by PAYZR Equipment-as-a-Service ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. WERKBLiQ The Maintenance Software Platform for Intelligent Maintenance and Service Management. Categories #Production & Manufacturing Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Categories #Production & Manufacturing, #Service & Maintenance Find out more Find out more Find out more Find out more 1 2 3 4 Register now for free and test the powerful software solutions without risk with just a few clicks: dmgmoristore.com 6 TECHNOLOGY E XCELLENCE Search products

DMG MORI STORE PAY WITH ZERO RISK 4 PRODUCTS TO START OFF THE DMG MORI STORE Planning Preparation Production Monitoring Service EaaS 2 SaaS 1 M1 by PAYZR 3 4 The entire spectrum of digital added value products now at: dmgmoristore.com EQUIPMENT-AS-A-SERVICE (EaaS) 1 M1 by PAYZR + Usage instead of ownership: Maximum planning certainty, Flexibility plus price & cost transparency + Speed up innovation cycles: Avoid long-term investment expenses + Flexible operating expenses: Attractive usage-based hourly spindle fee plus basic monthly fee incl. all-round carefree package ALREADY AVAILABLE IN THE STORE SOFTWARE-AS-A-SERVICE (SaaS) + Predictable monthly costs: No high IT infrastructure and maintenance expenses + Start now: Highest security standards without local installation + Continuous updates: New features & improvements at no expense 2 3 4 USE CAPACITY EFFICIENTLY PRODUCTION PLANNING & CONTROL optimized planning & control INCREASE TRANSPARENCY – REDUCE ERRORS End-to-end and paperless production BOOST AVAILABILITY Intelligent maintenance TECHNOLOGY E XCELLENCE 7

1 WHY CONNECTIVITY? Data are the basis for the optimization of the shop floor through digitization. As a holistic partner DMG MORI makes these data available to you with Connectivity – not only for our current machines, but for your existing machines and third-party products as well. 2 WHAT DO YOU GET? + Secured and standardized machine data interfaces OPC UA, UMATI, MTConnect, MQTT + Simple connection to existing systems, such as MES + 17 machine signals directly via the IoTconnector for new and existing machines built after 2013 17 MACHINE SIGNALS AS STANDARD MACHINE DATA 1. Serial number of the machine 2. Operating hours 3. Machine on hours MACHINE STATUS 4. Status signal light 5. Number of alarms 6. Messages, alarms & warnings 7. Control mode 8. Execution status of the machine PRODUCTIVITY 9. Workpiece counter current 10. Workpiece counter total 11. Target number of workpieces 12. Current program runtime PROCESS DATA 13. Spindle speed override 14. Rapid traverse override 15. Feed override 16. Active tool 17. Name of the current NC program OTHER MACHINE SIGNALS such as spindle speed, fill level of the coolant and others based on the actual machine configuration possible – please get in touch with us 8 TECHNOLOGY E XCELLENCE

3 YOUR PATH TO CONNECTIVITY for your entire shop floor G M O R I M D N e w m a c hin e s Free of charge as standard with the IoTconnector Upgradeable with Digital Manufacturing Package E xistin g m a c hin e s Existing machines before 2013 Individual solution after individual case check CONNECTIVIT Y T HIR D - P A R T Y P R O D U C T S P E R I P H E R A L S New machines – 17 signals as standard + Secure connectivity automatically free of charge as standard Existing machines from 2013 – 17 signals + Upgrade for € 999 as part of the Digital Manufacturing Package carried out by our service technicians on-site on your premises + Please get in touch with your sales contact or the DMG MORI Professional Service Existing machines before 2013, Third-party products & peripherals, at least 3 signals + Minimum dataset available, other signals based on individual case check possible + Please get in touch with your sales contact or the DMG MORI Professional Service YOUR CONTACT Stephen Diekmann Professional Services professional-service@dmgmori-digital.com TECHNOLOGY E XCELLENCE 9 SHOPFLOOR WASHING MEASURING DEBURRING etc.

DIGITAL MANUFACTURING PACKAGE YOUR “MUST HAVE” FOR THE DIGITAL FUTURE 4 PRODUCTS – ONE PACKAGE – ONE PRICE Package offer only € 999.00 BEST OF INDUSTRY AWARD 2020 – Industry 4.0 category 1 SECURE CONNECTIVITY + Simple digitization Your existing machines + Highest security standards thanks to modern security architecture and regular security updates + Secured, standardized machine data interfaces (OPC UA, MTConnect, MQTT, UMATI) 2 MESSENGER + Current status Always keeping an eye on your machines + Continuous machine monitoring with status display, status history and machine logbook + Detailed evaluations of your machine utilization + Reduction of downtimes thanks to automatic notification in the case of unplanned downtimes UPGRADE NOW! YOUR CONTACT Dr. Marco Husmann Division Head Digital & Technical Service marco.husmann@dmgmori.com 10 TECHNOLOGY E XCELLENCE GOVERNMENT FUNDING FOR DIGITIZATION PROJECTS PLEASE GET IN TOUCH WITH US!

DIGITAL MANUFACTURING PACK AGE 3 CELOS V6 Update + Latest CELOS version V6 for your existing machine + Added value through openness for external connections + New APPs such as APPLICATION CONNECTOR (CONNECTION TO YOUR OWN ERP SYSTEMS), TULIP Player or JOB MANAGER 4 NETservice + my DMG MORI + REMOTE Service and multi-user sessions for faster troubleshooting with NETservice + Over 60 % of all problems can be solved remotely + Top class fast digital service. + my DMG MORI always ready on your PC, smartphone and on the shop floor + Over 25,000 customers already benefit from maximum process efficiency & transparency in my DMG MORI More information can be found online. Make use of the chance to get your DMG MORI existing machines fit for the future: d-m-p.dmgmori.com TECHNOLOGY E XCELLENCE 11

PAY WITH ZERO RISK EQUIPMENT-AS-A-SERVICE “SUBSCRIPTION & ALL-IN” INSTEAD OF INVESTMENT & PURCHASE As a holistic pioneer of digitization, DMG MORI now opens up the world of data-based business models for its cus- tomers with PAYZR, based on subscription and pay-per-use. In this Technology Excel- lence Interview Christian Thönes, Chair- man of the Board of DMG MORI AKTIEN- GESELLSCHAFT and Asef Duratovic, Head of Subscription at DMG MORI Dig- ital, describe the basic aspects of the new As-a-Service models for software and machines as well as special fea- tures of the Equipment-as-a-Service offer for the new 3-axis M1 milling machine. So-called As-a-Service offers are considered the business models of the future – at DMG MORI as well. Why now? Asef Duratovic: Two aspects must be men- tioned here. Firstly, the recent past has shown clearly just how important the attri- bute resilience is for companies. And this is exactly where PAYZR can make a decisive contribution in helping customers with their strategic orientation. There is no investment risk and no long-term capital tied up, but instead maximum planning certainty thanks to price and cost transparency and complete flexibility. And secondly? Christian Thönes: Secondly, as a global one company we have invested an enormous amount of time and money here and put our heart and soul into it. Most especially DMG MORI has pushed ahead the develop- ment and expansion of its digital architecture enormously and boosted the overall clout with “Architecture First”. Architecture First? Christian Thönes: “Architecture First” describes the solid basis of our digital end-to-end solu- tions from a single source – always flexibly PAY WITH ZERO RISK SOFTWARE-AS-A-SERVICE EQUIPMENT-AS-A-SERVICE M1 All products M1 by PAYZR Equipment-as-a-Service ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. WERKBLiQ The Maintenance Software Platform for Intelligent Maintenance and Service Management. Categories #Production & Manufacturing Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Categories #Production & Manufacturing, #Service & Maintenance Find out more Find out more Find out more Find out more DMGMORISTORE.COM 12 TECHNOLOGY E XCELLENCE Search products

M1 D O R P UCT BU C U S TOMER SI N E S S M O D E L DIGITAL S E R V I C S E SECURE CONNECTIVITY PAYZR BY DMG MORI INNOVATIVE, FLEXIBLE, PLANNING CERTAINTY networked from the work area through to digital ecosystems. The functionality extends from the connectivity of machines via the IoT- connector, with which current information on program status, performance and quality can be communicated securely in real time, and on to interfaces in the leading IIoT platforms and to the new customer portal my DMG MORI. PAYZR now brings together this end-to-end holistic approach in the hotspot of data-driven business models. In this way we create exactly the innovative freedom that customers need to design their digital transformation with planning certainty and so respond adequately to the challenges posed by the new normal. Asef Duratovic: The area Equipment-as-a- Service also reflects the holistic approach in particular in the interaction of DMG MORI Finance as the investor in the machine, DMG MORI Digital as 360° digitization and service partner and ADAMOS as the integra- tion platform and secure data room for the new DMG MORI STORE, our digital point of sale for all PAYZR offers. What products are available for customers What can customers understand specifically in the DMG MORI STORE? Christian Thönes: Where Software-as-a- Service is concerned we currently offer our customers cloud-based products from the manufacturer-independent service and main- tenance platform WERKBLiQ, from ISTOS in the field of PLANNING & CONTROL plus the manufacturing platform of our partner TULIP. In the area of Equipment-as-a-Service we are HYBRID MODEL – SUBSCRIPTION AND PAY-PER-USE focusing initially on our offer for the 3-axis M1 milling machine. The general approach with PAYZR is that we will expand our range of services for customers continuously in the coming months and years. by the term Equipment-as-a-Service? Asef Duratovic: In the case of Equipment-as- a-Service, we make the M1 available to our customers as a service, which is billed flexibly based on use. One difference to the normal Software-as-a-Service offers is the hybrid billing model. Hybrid billing model? Christian Thönes: Hybrid because we chose a combination of subscription and pay-per-use to get started. Our customers pay a monthly fee, which depends on the configuration and the duration of the contract, and includes an all-round carefree package. These include, for example, packaging and transport, commis- sioning, training, all service and maintenance costs as well as a machine crash and loss of earnings insurance. All that remains to be paid is the usage-based fee per spindle hour used. » TECHNOLOGY E XCELLENCE 13 SECURE CONNECTIVITY

“Loss of earnings insurance” sounds interesting ... Asef Duratovic: Loss of earnings insurance means: If the M1 is temporarily out of oper- ation, completely or partially, due to insured damage, so that the customer is not able to use the machine, the financial loss of inter- ruption will be compensated. What is also interesting is that the all-round carefree package does not include any obligation to use the minimum number of spindle hours. What contract duration options are there? Christian Thönes: We offer terms of 12, 24 and 36 months, which can be extended by 12 months respectively. The short contracts offer our customers a high level of flexibility and especially complete freedom in always using the best and most innovative tech- nology. Flexibility and freedom also apply to the end of the contract. If the contract is not extended, the customer can either purchase or return the machine. And what do customers actually pay for the M1? Asef Duratovic: The monthly subscription fee for a 36-month contract for the M1 amounts to just € 599.00 plus a fee of € 5.99 per spindle hour. What sounds attractive can quickly become too expensive with high usage rates, can’t it? Christian Thönes: No, not with the integrated expenditure cap! This ensures quite literally that no PAYZR user is charged excessively for their machine. In practice the customer has a special right of cancellation, whereby the machine can become his property if a defined cap is reached! YOUR CONTACT Mr. Asef Duratovic Head of Subscription asef.duratovic@dmgmori-digital.com So until then the machine in fact remains the property of DMG MORI? Asef Duratovic: Yes, strictly speaking DMG MORI Finance is the owner. But it all remains in the family, an additional boost to the trust of customers in the PAYZR model. We as the organization then take care of all other services – from delivery of the machine to the 360-degree service and on to include the acquisition of usage data for billing. All that remains is how customers get their M1 with PAYZR. Christian Thönes: Quite simple! The customer only has to register for it in the DMG MORI STORE once. They open the configurator there, select for example the M1 complete for 36 months as the new milling machine and if required adds individual options. All that needs to be done after that is finalize the order in the shopping cart and carry out the obligatory credit and identity check. After that: Enjoy milling. Its sounds as if PAYZR could become DMG MORI’s predominant business model in its external relationship with customers? Asef Duratovic: We are convinced of that, if nothing else by virtue of PAYZR being a unique 10 ADDED VALUES IN YOUR ALL-ROUND CAREFREE PACKAGE – ALWAYS ALL-INCLUSIVE 1. TRANSPORT The transport to you is included. 2. PACKAGING The packaging of the machine on its way to you is included. 3. SETUP & COMMISSIONING Setup and commissioning are included, of course! 4. TRAINING We take over the training of an employee! 5. MAINTENANCE & SPARE PARTS All maintenance and wear costs incl. spare parts are covered. 14 TECHNOLOGY E XCELLENCE

solution for customers that offers planning certainty through price and cost transpar- ency as well as complete flexibility. It also gives customers the chance to always utilise the latest technology, instead of watching a purchased machine slowly lose its value and competitiveness. Despite all the indisputable benefits, the change in the mindset of customers from ownership to usage is not going to happen overnight, so we will continue to offer the purchase of the machine as well as offering financing or leasing. « PAYZR BY DMG MORI YOUR BENEFITS WITH PAYZR + Maximum planning certainty thanks to price and cost transparency plus complete flexibility + Full financial flexibility – No investment risk, no down payment, no obligation to use the minimum number of spindle hours + Flexible monthly operating expenditure (OPEX) instead of long-term investment and capital tied up in assets (CAPEX)! + Flexibility and freedom of choice in selecting the duration of the contract as well as what happens when it expires + Needs-based configuration and digital order process + 10 added values in the all-round carefree package – always all-inclusive + In my DMG MORI Web / App monitor machine status and usage at all times 6. PROTECTION An all-round machine crash insurance and loss of earnings insurance are also part of the package! 7. FREEDOM OF USE 8. FLEXIBILITY No obligation for minimum usage of spindle hours! No long contract terms and freedom of choice at the end of the contract. 9. PRICE AND COST TRANSPARENCY No hidden costs or 10. EXPENDITURE CAP You can take over ownership of the unexpected expenditure. machine after reaching a defined maximum amount (cap)! TECHNOLOGY E XCELLENCE 15

THE FLEXIBLE AND DIGITAL ALTERNATIVE FOR YOUR MACHINES HYBRID MODEL – SUBSCRIPTION AND PAY-PER-USE – WHAT’S BEHIND IT? + Attractive usage-based fee from € 5.99 per spindle hour + Low basic monthly fee from € 599.00 incl. all-round carefree package! + Flexible choice of contract duration between 12, 24 and 36 months − can be extended by 12 months at any time + Cap on expenditure on reaching a defined capped amount and possibility of acquiring the machine + Complete freedom of choice at the end of the contract − return of the machine*, purchase of the machine or contract extension by 12 months *One-off costs for packaging, transport and dismantling when the contract expires IoTconnector as standard + Secured, standardized machine data interfaces (OPC UA, MTConnect, MQTT, UMATI) + Secure network integration and operation using firewalls and virus scanners + Regular security and function updates through DMG MORI Device Management 16 TECHNOLOGY E XCELLENCE

PAYZR BY DMG MORI CLOUD-BASED OFFERING Start now with the configuration of your M1 with PAYZR! SIMPLE – QUICK – EASY! Design your PAYZR model with the online configurator: payzr.dmgmori.com/m1 PAYZR AND M1 – YOUR SUCCESS PACKAGE All PAYZR packages relating to the highly profitable M1 can be expanded individually! M1 complete M1 plus M1 pro + SIEMENS 828D control + Inline spindle 10,000 rpm + SK 40 tool holder + Automatic tool changer (24 pockets) + Swarf tray + IoTconnector & NETservice + 3D data model In addition to complete: + Chip conveyor + Renishaw measuring probe kit + Coolant spray pistol + JobShop package In addition to plus: + Inline spindle 12,000 rpm + ICS 20 bar + Bed flushing through M function + Cabin roof + Mech. preparation for oil mist separators € 5.99 per spindle hour basic fee € 599.00 a month* € 6.99 per spindle hour basic fee € 699.00 a month* € 7.99 per spindle hour basic fee € 799.00 a month* *Examples for a 36-month contract TECHNOLOGY E XCELLENCE 17

JUST A FEW STEPS TO YOUR M1 WITH PAYZR! SIMPLE – QUICK – EASY! 3 ENTRY OPTIONS: my DMG MORI, DMG MORI STORE, DMG MORI WEBSITE 1 2 3 1a DIRECTLY VIA my DMG MORI CONFIGURATION & ORDER CREDIT & IDENTITY CHECK Select your M1 package and the contract duration, add the individual options and accessories you need! Then finalize the order in the shopping cart of the DMG MORI STORE. Fill in the online self-disclosure for the credit check and after a positive response start your online identity check and then finally sign your contract. CLOUD-BASED OFFERING Design your PAYZR model with the online configurator: payzr.dmgmori.com/m1 In your customer portal my DMG MORI you can simply use the link to go directly to the DMG MORI STORE: mydmgmori.com → Single-Sign-On directly with your my DMG MORI access to the DMG MORI STORE. PAY WITH ZERO RISK SOFTWARE-AS-A-SERVICE EQUIPMENT-AS-A-SERVICE M1 All products M1 by PAYZR Equipment-as-a-Service ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. WERKBLiQ The Maintenance Software Platform for Intelligent Maintenance and Service Management. Categories #Production & Manufacturing Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Categories #Production & Manufacturing, #Service & Maintenance Find out more Find out more Find out more Find out more DMGMORISTORE.COM 1b 1c DMG MORI STORE DMG MORI WEBSITE View all information about PAYZR transparently in the DMG MORI STORE and on the DMG MORI website and access the configuration of your M1 easily from several places: dmgmoristore.com dmgmori.com 18 TECHNOLOGY E XCELLENCE Search products

PAYZR BY DMG MORI 4 5 6 DELIVERY DATE COORDINATION Our local DMG MORI Sales and Service company will contact you to arrange your personal delivery date with you! DELIVERY, INSTALLATION & CONNECTIVITY We deliver your M1, install it, commission it and connect you to my DMG MORI! my DMG MORI You have complete transparency over your machine status and its usage in your customer portal my DMG MORI! Simple overview of your machine status and the hourly spindle usage in my DMG MORI. BILLING & SUBSCRIP- TION MANAGEMENT In the DMG MORI STORE you have complete transparency regarding your expenditures and can manage ALL YOUR APPs and services. 7 TECHNOLOGY E XCELLENCE 19

CUSTOMER STORY – MS ULTRASCHALL TECHNOLOGIE GMBH MS Ultraschall Technologie acquired four M1 machines within just a few months to boost the percentage of in-house production. MS Ultraschall Technologie equipped all four M1 machines with the same tools so it could place orders flexibly and minimize setup times. M1 – COMPACT, PRECISE AND HIGHLY PROFITABLE four decades the company MS For Ultraschall Technologie GmbH, which was founded in 1965 as Maschinenfabrik Spaichingen at that time, has been devel- oping machines for ULTRASONIC welding of plastics and textiles. Door panels and center consoles for the automotive industry are pro- duced with this technology as well as prod- ucts for the packaging industry and medi- cal sector. Even the textile industry, where MS Ultraschall Technologie has its roots, uses ULTRASONIC welding. The company employs around 500 people in Spaichingen and another 300 at its locations in the USA, Brazil and China. Well-trained and expe- rienced engineers ensure the high quality demanded by its customers. MS Ultraschall Technologie achieves an extremely high percentage of in-house production using over 30 CNC machine tools from DMG MORI. This year saw four M1 machine tools put into operation in addition to machining centers from the CMX U, DMU and DMU eVo linear series and CTX beta TC turning centers. With the favorably-priced, compact machining center MS Ultraschall continues its strategy of recent years: To drastically increase the percentage of in-house production. 90 % vertical integration thanks to machines from DMG MORI “Vertical integration of 90 percent makes us extremely flexible and enables us to consis- tently deliver our machines on time,” is the reason Sascha Medenica, Production Man- ager at MS Ultraschall Technologie, gives for the regular investment in production. It also means we can control quality ourselves. MS Ultraschall Technologie regards itself as a provider of complete ULTRASONIC welding solutions – from development to production and on to service. Its business often involves individual customer solutions, which are addressed by experienced person- nel and junior staff trained in-house by the company. They operate an ultra-modern fleet of machines, which MS Ultraschall Technol- ogie expands continuously in order to boost capacity and machining possibilities. “It does not matter what we need, we always find the right machine at DMG MORI.” A CTX beta 2000 TC, DMU 95 monoBLOCK and four M1 machines are among the latest acquisitions. The new, compact machining center from DMG MORI is a perfect exam- ple of increasing the percentage of in-house production, as Sascha Medenica explains: “We machine simple moldings that we have previously purchased on the 3-axis models for fixturing customers’ workpieces.” This almost always involves a batch size of 1. “We can plan orders with short and long runs in such a way that one person can operate all four machines.” ONE OPERATOR FOR FOUR M1 MACHINE TOOLS Proven components and over 3,700 kg of castings for maximum stability Machining on the four M1 machines is extremely standardized, as Dominik Mattes, group leader CAD / CAM, explains: “The 24 tool pockets are loaded identically. NC pro- grams are created centrally and transmit- ted to the machines via the network.” So there is practically no setup time. Travels of 550 × 550 × 510 mm and a table load of 600 kg are also more than enough for produc- ing a wide range of parts, from plastic through to titanium. Where technology is concerned » 20 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – MS ULTRASCHALL TECHNOLOGIE GMBH We were so impressed by the first M1 that we immediately purchased another three. Sascha Medenica Production Manager MS Ultraschall Technologie GmbH 550 × 550 × 510 mm WORK AREA IN A FOOTPRINT OF < 6 m2 Inline spindle with hydraulic clamping as standard! NEW: 4th axis available as an option M1 – THE NEW MASTER CLASS FOR EVERY SHOP FLOOR + Machine bed in monolithic design for high static and dynamic rigidity as well as optimal damping characteristics + Rigid 850 × 650 mm table with 600 kg load capacity + The DMG MORI inline spindle – more than 3,000 units installed worldwide! + SIEMENS 828D high-performance control + Digitization with the IoTconnector as standard! + NETservice and 3D data model as standard! 3 PERFECTLY COORDINATED PACKAGES – INDIVIDUALLY EXPANDABLE COMPLETE SPECIFICATION PLUS SPECIFICATION PRO SPECIFICATION + SIEMENS 828D control + Inline spindle 10,000 rpm + SK 40 tool holder + Automatic tool changer (24 pockets) + Swarf tray + IoTconnector & NETservice + 3D data model In addition to COMPLETE: + Chip conveyor + Renishaw measurement probe + Coolant spray pistol + JobShop package In addition to PLUS: + Inline spindle 12,000 rpm + ICS 20 bar + Bed flushing through M function + Cabin roof + Mechanical preparation for oil mist separators from € 49,900 from € 54,900 from € 59,900 TECHNOLOGY E XCELLENCE 21

CUSTOMER STORY – MS ULTRASCHALL TECHNOLOGIE GMBH “The new addition to our shop floor was so convincing that we immediately purchased another three M1s.” Although MS Ultraschall uses modern, high- tech machines for demanding applications, Sascha Medenica is quite sure that simple machine concepts also guarantee the nec- essary productivity. “They are an especially economical alternative in production.” TULIP – Error-free loading of automation solutions Investments in production are often driven by modern innovations – both where the machine is concerned as well as in the field of software. Read on page 34 how MS Ultraschall uses TULIP on the machine and for work preparation on an automated DMU 50 3rd Generation, among others. « → Continue to page 34 the M1 is state-of-the -art: “The 10,000 rpm spindle is absolutely proven, there is a mod- ern SIEMENS control on board and the IoT connector means the machine is ready for digitization.” The M1 is also impressive with regard to stability and rigidity thanks to cast machine components weighing over 3,700 kg. Highly productive in a footprint of < 6 m2 After just a few weeks, Sascha Medenica is more than satisfied with the high level of utilization of the space-saving models: “The M1 machines are extremely profitable when seen in relation to the footprint of < 6 m2 per machine and our personnel deployment.” M1 – Seen, purchased, convinced and follow-up purchases The fact that Ultraschall installed four M1 machines was in response to a tour of the FAMOT factory in Poland. The machine, which was launched at the beginning of the year, is produced there. “There was in fact a differ- ent reason for our visit, but we saw the M1 and realized straight away what significance it could have for our production and decided to purchase the display model. And so it was that MS Ultraschall became the first company to buy an M1. The M1 is extremely profitable when seen in relation to the footprint of < 6 m2 per machine. Dominik Mattes Group leader CAD / CAM MS Ultraschall Technologie GmbH MS ULTRASCHALL TECHNOLOGY FACTS + Founded in Spaichingen in 1965 + 800 employees worldwide + Development and production of machines for the ULTRASONIC welding of plastics and textiles. + Supplier for the automotive, packaging, medical and textile industries, among others MS Ultraschall Technologie GmbH Karlstraße 8 – 20 78549 Spaichingen, Germany www.ms-ultraschall.de Ultraschall Technologie produces simple moldings for workholding in the ULTRASONIC welding systems. They are made of plastic and titanium, among other materials. 22 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – MS ULTRASCHALL TECHNOLOGIE GMBH ONLINE CONFIGURATION IN JUST A FEW CLICKS TO YOUR MACHINE ORDER DIRECTLY ONLINE Would you like to configure your machine yourself? The brand new DMG MORI machine configurator offers you the perfect opportunity! Simple, intuitive and clearly structured, it is easy to adapt a machine to your individual requirements. Anytime, from anywhere! Get started now via dmgmori.com! ALREADY AVAILABLE VIA DMGMORI.COM + CLX 450 TC + SPRINT 20 | 5 & SPRINT 32 | 8 + M1 + DMU 50 3rd Generation + DMU 75 monoBLOCK Access the configurator via your desktop PC or tablet directly via the product page, e. g.: M1.dmgmori.com or via dmgmori.com JUST A FEW CLICKS TO THE SPECIFIED MACHINE Define your machine option Select the M1 model Complete 3D view available USE INSTEAD OF OWN YOU CAN GET THE M1 BY PAYZR IN OUR DMG MORI STORE: DMGMORISTORE.COM TECHNOLOGY E XCELLENCE 23

ISTOS – PRODUCTION PLANNING & CONTROL PRODUCTION PLANNING & CONTROL PLANNING – FEEDBACK – VISUALIZATION EXCEL is a thing of the past: PRODUCTION PLANNING & CONTROL ISTOS GmbH, a subsidiary of DMG MORI, consists of three coordinated applications: PLANNING BOARD, PRODUCTION FEEDBACK and PRODUCTION COCKPIT. Available immediately in the cloud, it enables simple entry into optimized PRODUCTION PLANNING and CONTROL. + Simply replace EXCEL and paper – digital planning in about a week + Improved utilization – by up to 25 % + Reduced planning effort – by up to 80 % + Can be used immediately & maintenance-free – for the entire shop floor TEST FREE OF CHARGE FOR 30 DAYS > 100 CUSTOMERS IN THE FIRST YEAR PAY WITH ZERO RISK SOFTWARE-AS-A-SERVICE EQUIPMENT-AS-A-SERVICE M1 All products M1 by PAYZR Equipment-as-a-Service ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. WERKBLiQ The Maintenance Software Platform for Intelligent Maintenance and Service Management. Categories #Production & Manufacturing Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Categories #Production & Manufacturing, #Service & Maintenance Find out more Find out more Find out more Find out more DMGMORISTORE.COM 24 TECHNOLOGY E XCELLENCE 2 PRODUCTION COCKPIT Production information at a glance + Dashboard for the current status of production + Individually configurable personal displays + Displays for planners, operators & management Search products

1 PLANNING BOARD Manual planning board + Intuitive PRODUCTION PLANNING with assistant functions + Simple replacement for EXCEL and paper + Takes limited capacity into consideration ISTOS – PRODUCTION PLANNING & CONTROL from left to right: Christian Methe, Managing Director christian.methe@ISTOS.com Nadine Martin, Director Business & Communication nadine.martin@ISTOS.com Alexander Holzner, Technical Director alexander.holzner@ISTOS.com ENABLER OF SMES ISTOS GmbH, a digital DMG MORI start-up, develops applications for small and medium-sized manufacturing companies. The target is optimized PRODUCTION PLANNING and CONTROL. + DMG MORI digital start-up + Focus: PRODUCTION PLANNING and CONTROL + Established: 2017 + 70-strong team + Headquarters in Düsseldorf 3 PRODUCTION FEEDBACK Real-time feedback from production + Directly linked to the PLANNING BOARD. + Short response times to changes + Track primary and secondary processing times TECHNOLOGY E XCELLENCE 25

Thanks to PRODUCTION PLANNING & CONTROL we have increased utilization by 25 %. Carmelo Bonanno Managing Director frabona – industrielle Fertigung von Metallwaren GmbH FREE WEBINARS PRODUCTION PLANNING & CONTROL In the free webinars you will find out how cloud-based applications from PRODUCTION PLANNING & CONTROL always keep your PRODUCTION PLANNING up to date. Immediately available, maintenance free and without training. You can go to the free webinars here: www.ISTOS.com/de/webinare 26 TECHNOLOGY E XCELLENCE Benefits for frabona: 1. Exact determination of lead times 2. Full transparency of capacity 3. Networking of planning and feedback from production 4. Consideration of all dependencies & changes OPTIMUM CONTROL OF UTILIZATION For more than 30 years, frabona GmbH from Frankfurt am Main has been producing sophisticated workpieces, complex assem- blies and aluminum profiles for the auto- motive, aerospace, mechanical engineering and optical industries. frabona has trusted in CNC technology from DMG MORI since as far back as 2012. In addition, frabona relies on PRODUCTION PLANNING & CONTROL from ISTOS, a DMG MORI subsidiary, for consis- tent digitization of its processes. Thanks to well-filled order books, frabona is in a position to utilize production capacity on a three-shift basis. “Our daily business demands a high level of flexibility to respond quickly to incoming orders” explains Car- melo Bonanno. So optimum control and high capacity utilization were therefore the main motivations to invest in digitized processes. Second-generation Carmelo Bonanno has managed the company together with his brother Francesco Bonanno since 2013. Until recently, frabona had used EXCEL and paper DIGITAL PLANNING AFTER JUST ONE WEEK for its order planning. This made it impossible to respond to enquiries with reliable deliv- ery times at short notice,” recalls Francesco Bonanno. “That is why reliable and continu- ously updated PRODUCTION PLANNING is so important.”

CUSTOMER STORY – FRABONA GMBH PRODUCTION PLANNING & CONTROL is a cloud-based solution that can be operated on all devices. With PRODUCTION PLANNING & CONTROL, frabona can manage its complete planning without EXCEL and paper. frabona produces sophisticated, high-precision components and complex assemblies. Fast entry thanks to cloud-based applications frabona found a solution from DMG MORI that covered all the functions they needed for the planning and control of their orders. PRODUCTION PLANNING & CONTROL con- sists of three coordinated products: PLAN- NING BOARD, PRODUCTION FEEDBACK and PRODUCTION COCKPIT. The applica- tions are available immediately in the cloud, enabling simple entry. “Our first plan was ready after just one week”, says Francesco Bonanno. CAN BE USED IMMEDIATELY & MAINTENANCE-FREE Carmelo Bonanno was immediately im- pressed by the intuitive operation of the PLANNING BOARD: “We can see at a glance which orders need processing and can pri- oritize these as required.” The connection between PLANNING BOARD and PRODUC- TION FEEDBACK makes planning especially reliable. “With PRODUCTION FEEDBACK we can report the status of production orders directly from the machine back to PLAN- NING BOARD.” As a third tool in the bundle, PRODUCTION COCKPIT provides a compre- hensive overview of the status quo. “PRO- DUCTION COCKPIT can be adapted individ- ually”, explains Francesco Bonanno. 25 percent higher utilization Planning with PRODUCTION PLANNING & CONTROL currently includes 16 machines and work stations. The result tells it own story, Car- melo Bonanno tells us: Since the introduction of PRODUCTION PLANNING & CONTROL, we have managed to improve utilization by 25 percent, fill gaps in planning and cope with order peaks efficiently. This experience has convinced frabona to continue investing in digitization and auto- mation. The target is optimally utilized night shift production in unmanned operation with reliable processes. “PRODUCTION PLANNING & CONTROL plays a key role here”, says Carmelo Bonanno. “It is the “sin- gle point of truth” for us for all information relevant to manufacturing.” FRABONA FACTS + Family run, second-generation business + CNC manufacturing, aluminum profile technology, assembly + Automotive, aerospace, mechanical engineering & optical industries + Planning of 16 machines & work stations with PRODUCTION PLANNING & CONTROL frabona GmbH Genfer Str. 4a 60437 Frankfurt a. M., Germany www.frabona.de « You can find the video on the customer story here: dmgmori.com/frabona TECHNOLOGY E XCELLENCE 27

PLANNING MEETS ERP DATA EXCHANGE AS STANDARD TEST FREE OF CHARGE FOR 30 DAYS YOUR BENEFITS + Fast and simple introduction of PRODUCTION PLANNING & CONTROL with ERP connection + Available immediately + Reliable exchange of data + Tested & secure in use + 100 % update certainty if a version is changed Digitization promises companies the chance to act with agility, respond flexibly to devel- opments on the market, plan production more efficiently and deliver more quickly and economically. However, this requires the end-to-end con- nection of existing IT systems with software applications. What might sound simple often ends up requiring extensive individual pro- ject management due to the lack of stand- ard solutions for the exchange of data. It is a considerable challenge for many companies, especially countless small and medium-sized enterprises. DMG MORI sees itself as a pioneer where digitization, automation and sustainability are concerned, as it has an extensive digitization portfolio for the design of future-oriented production and first-class solutions for con- necting leading ERP systems with shop floor applications, such as PRODUCTION PLANNING & CONTROL from ISTOS. Planning & ERP connection as “standard” ISTOS GmbH and a whole string of ERP providers are setting new standards with the initiative “Connected Shop Floor”, with the aim of avoiding duplication of data mainte- nance and simplifying the realization of data exchange between ERP systems and PRO- DUCTION PLANNING & CONTROL. It is because many companies already have mas- ter data, production orders and workflows in their leading ERP systems. Bi-directional standard interfaces will enable seamless processing of this production-related infor- mation in future. Customer feedback takes top priority: It is the reason DMG MORI and ERP providers offer standard interfaces for end-to-end networked order planning and control. Christian Methe Managing Director of ISTOS GmbH Find out more: christian.methe@istos.com FIRST PROVIDERS OF FUTURE INTERFACES + APplus | Asseco Solutions AG + AVENTUM GmbH + BEOSYS GmbH + Bleckmann Informations- systeme GmbH & Co. KG + Cpro IoT Connect GmbH | SAP Connector + FORB | R+B Entwicklungs- und Vertriebs GmbH + MAIT Germany GmbH + Meusburger Georg GmbH & Co KG + mesonic Winline 11.0 + Microsoft Dynamics NAV 2015 + NTS APOLLO GmbH + Octoflex ERP | Octoflex Software GmbH + Orgavision S. à. r. l. + premium technologies + Sage b7 + sou.matrixx | SOU AG Your ERP provider or ERP system isn’t among them? Please get in touch with us. Oliver Czempiel Sales Manager oliver.czempiel@ISTOS.com Tel.: +49 160 160 22 57 76 28 TECHNOLOGY E XCELLENCE

ISTOS – PRODUCTION PLANNING & CONTROL PRODUCTION PLANNING PRODUCTION FEEDBACK 17 different master and transaction data – such as work plans, materials, production orders, parts lists or personnel – are exchanged bi-directionally between PRODUCTION PLANNING & CONTROL and the ERP systems. The ERP interface enables trouble-free data exchange between order acceptance and planning. Joshua Hempel Jörg Lintzen GmbH ISTOS PRODUCT PRODUCTION PLANNING & CONTROL (Cloud-based application) Thanks to the reliable exchange of data, I receive a delivery date automatically and am better able to estimate deliveries. Maximilian Stark Zero.Point.Systems GmbH ISTOS PRODUCT PRODUCTION PLANNING & CONTROL (Fully-integrated on-site solution) ERP SYSTEM Lexware SYSTEMHAUS premium technologies ERP SYSTEM APplus MANUFACTURER Asseco Solutions AG TECHNOLOGY E XCELLENCE 29 The interfaces are created by direct coop- eration between ISTOS GmbH and the ERP providers or system houses. In line with the DMG MORI quality first strategy, develop- ment and rollout are carried out step-by- step. The initial focus is on the ERP systems of customers in the German speaking regions. The to complementary ERP systems on the European market will follow in the third quarter of 2021. interfaces first QUALITY FIRST – FOCUS ON GERMANY, AUSTRIA AND SWITZERLAND AS A FIRST STEP The advantage of the interfaces lies in the fast and simple introduction of PRODUCTION PLANNING & CONTROL – entirely without any individual developments or extensive pro- jects. Available immediately for manufactur- ing companies with guaranteed reliable data exchange. «

FEWER ERRORS & HIGHER EFFICIENCY ACROSS THE ENTIRE SHOP FLOOR 1 BESIDE THE MACHINE REDUCE ERRORS DURING MANUAL ACTIVITIES Create your own individual APPs with the visual APP Editor from TULIP. Free your production from paper with digital APPs for: + Assembly instructions + Quality control + Quality data acquisition + and much more BESIDE THE MACHINE Paper continues to be the medium used most in produc- tion. Paper documents are used in most cases for assembly instructions, quality checklists, process documentation or for recording rework. However, paper documents not only increase the effort required for coordination within your company, they are often also the cause of errors and rework. With TULIP as a toolbox you can simply create consistent APPs for your processes yourself, without any programming knowledge. 30 TECHNOLOGY E XCELLENCE TULIP is not an isolated solution, it is an open system. All TULIP APPs use the same database. This enables seamless data transfer, e. g. from the machine to assem- bly or from the measuring lab to the machine. TULIP can be integrated into existing ERP, MES or CAQ systems via standard software interfaces.

TEST TULIP now for 30 days – free of charge and with no risk! Regardless of whether on or beside the machine. TULIP – PAPERLESS MANUFACTURING DMGMORISTORE.COM 2 ON THE MACHINE OPTIMIZATION OF MACHINING TIMES AND UTILIZATION With apps on your machine you can guide your employees safely and efficiently through all processes. Interactive step-by-step instructions increase process reliability and ensure the basic data for optimizing utilization thanks to the feedback possibilities: + Setup instructions + Quality data acquisition + Machine monitoring & OEE calculation + and much more Build your own APP! HIGHLIGHTS + No code: Create customized APPs yourself, from assembly to setup instructions + Easy access: Access to TULIP APPs directly on the machine via CELOS V6 + Templates: Simply download templates, e. g. for quality control, setup procedures and missing part reports, and adapt them yourself ON THE MACHINE NEW TULIP ON EVERY MACHINE WITH + RETROFITTABLE TECHNOLOGY E XCELLENCE 31

CUSTOMER STORY – ANDREAS LUPOLD HYDROTECHNIK GMBH CUSTOMIZED TULIP APPS AS A GUARANTEE OF QUALITY Andreas Lupold Hydrotechnik GmbH from Vöhringen in Baden-Württemberg has been supplying customers in a multitude of industries with high-quality, tailor-made hydraulic products for more than 70 years. The product portfolio includes custom-made valves, pumps and hydraulic lifting gear as well as control and regulation equipment. As part of the Hydraulik Nord Group since 2019, the approximately 140 experts from Lupold have supported the medium-size group of companies with their many years of experience. The enormous amount of assembly work involved in producing the sophisticated hydraulic components contrib- utes greatly to the value creation process. That is why Lupold recently implemented TULIP from DMG MORI. The team creates its own apps with the no-code platform; these assist the staff, ensuring the consis- tent quality of the products. Hydraulic components in all sectors “Excavators, tractors, waste disposal and even operating tables – there is hardly any sector that can get by without hydraulic com- ponents”, explains Marcus Joos, Plant Man- ager at Lupold. This shows just how varied the product range is. “Hydraulic valves account for 80 percent of the business.” 600,000 a year for Bosch Rexroth axial piston variable dis- placement pumps alone serves to illustrate the high demand. Lupold supports its cus- tomers early on in the development phase in order to produce optimal components. “With our manufacturing competence in pump regulation, we assist and advise the custom- er’s developers.” The collaboration enables cost-efficient production of high-quality products. Final inspection of every product Lupold boosts the efficiency of machining and ensures consistent quality with flexible automation solutions for batch sizes of 1 to 1,000 through the use of modern measur- ing machines. Flexibility is also called for in assembly in order to produce the many different types of components efficiently. “It is equally important to guarantee consistent quality of the end product”, stresses Marcus Joos. “This is carried out with test benches at the assembly stations.” Every finished product undergoes a functional test. Simple compilation of interactive assembly instructions While clear parameters can help optimize machining, different rules apply to assem- bly, explains Marcus Joos: “The aim is to simplify the respective processes, document everything to ensure consistent quality, and The rejection rate during the final check is virtually zero, thanks to the assembly processes optimized with TULIP. Marcus Joos Plant Manager Andreas Lupold Hydrotechnik GmbH 32 TECHNOLOGY E XCELLENCE Lupold produces an extremely diverse range of hydraulic products.

CUSTOMER STORY – ANDREAS LUPOLD HYDROTECHNIK GMBH With TULIP, the team headed by Markus Joos, Plant Manager at Andreas Lupold Hydrotechnik GmbH (left), creates interactive assembly instructions to make assembly processes more reliable and to train employees faster. Dr. Damir Hrnjadovic, Managing Director of DMG MORI Digital GmbH (right). not to assemble a product a couple of sec- onds faster.” Lupold has found a partner in DMG MORI which makes it possible for the company to sustainably optimize the assem- bly processes with the no-code platform TULIP. “We store instructions for assembly CREATING TULIP APPS IS AS SIMPLE AS POWERPOINT in the apps we have created with TULIP.” It is comparable to working with PowerPoint and requires no programming knowledge. “After just a short training period, four of our employees were able to create customized apps for our assembly. Since then we have already created 130 assembly instructions for 200 different types of product”, says a pleased Marcus Joos. Flexible personnel deployment in assembly TULIP is an enormous help with teaching new staff and flexibly deploying already trained assembly operators. The app visualizes every assembly step with photos and videos and the individual parts needed are removed from their respective boxes using a pick-to- light system. “This means we can exclude many errors in advance”, explains Marcus Joos. Testing of the products also benefits from TULIP: “We have also connected our fastening technology with TULIP. The stored torques are automatically called up from the respective digital assembly instructions. In addition the data collected, torques or forces for example, are documented and integrated into our quality management.” TULIP as standard in assembly Now that Lupold has digitized assembly with the aid of TULIP, other processes will follow, says Marcus Joos with a view to the future: “Step-by-step we will digitize our entire pro- duction with TULIP.” But it goes even further. Lupold will then take over the role of com- petence center within the Hydraulik Nord Group as far as assembly is concerned with the aid of TULIP APPs. “Our long-term aim is to establish TULIP as standard throughout the whole group. TULIP provides the flexibility needed for this, because within the shortest possible time you can create customized apps yourself that are adapted exactly to your own processes.” « ANDREAS LUPOLD HYDROTECHNIK GMBH + Over 70 years of experience in the development and manu- facture of hydraulic products + 140 skilled workers at its headquarters in Vöhringen + Target sectors: agricultural machinery, waste disposal and the medical industry, among others Andreas Lupold Hydrotechnik GmbH Eythstraße 11 72189 Vöhringen, Germany www.lupold.de TECHNOLOGY E XCELLENCE 33

CELOS – DIGITAL FACTORY CUSTOMER STORY – MS ULTRASCHALL TECHNOLOGIE GMBH END-TO-END DIGITIZATION WITH TULIP APPS BESIDE AND ON THE MACHINE MS Ultraschall Technologie ensures machining productivity with continuous investment in future-oriented CNC tech- nology. The acquisitions no longer just concern hardware. Digitization also plays a key role. All machines are connected via DMG MORI Connectivity, for example, to ensure fault-free processes from work preparation through to quality assurance. In addition, the company has been using TULIP in production since the beginning of 2021 – among other things for calling up interac- tive setup instructions for an automated DMU 50 3rd Generation. “For the automatic production of one-offs, we have to make sure that all workpieces are correctly placed”, explains Patrick Pol- ster, Process Coordinator at MS Ultraschall Technologie. In the case of the DMU 50, a trol- ley with several fixtures is pushed into the automated cell. Once there, the robot loads Thanks to TULIP APPs we have designed the entire process of setting up the the automation so that it is paperless and most especially reliable. Patrick Polster Process Coordinator MS Ultraschall Technologie GmbH MS Ultraschall Technologie GmbH uses an app it created itself with TULIP to guide employees reliably through the process of setting up the trolley for the automation and ensuring that all fixtures are loaded correctly. 34 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – MS ULTRASCHALL TECHNOLOGIE GMBH BESIDE THE MACHINE ON THE MACHINE MS Ultraschall Technologie has created its own app with TULIP, which supports the respective machine operators with work preparation. In addition to the interactive setup instructions, MS Ultraschall has also created another TULIP APP for the systematic capture of machine run times and downtimes, which increases transparency of the machine utilization. the fixtures into the machine and removes them after machining.” If the wrong fixture is loaded, the blank will not match the NC program. In the worst case this could cause a crash. Process reliability throughout several shifts – with customized TULIP APPs With TULIP, DMG MORI has a tool in its range that constitutes the best and most flexible solution for MS Ultraschall Technologie. “We have quite simply created an app ourselves in line with our requirements, one visualized on the machine panel, which supports the respective operator with step-by-step work preparation”, says Patrick Polster. Every trol- ley including fixtures is recorded digitally in the app. “In fact before it is pushed into the automation. Especially where automation solutions are concerned that span several shifts at a stretch, it is important to maintain an overview”, claims Patrick Polster. After all, different operators are responsible for the machine. “In the past this was organized using pieces of paper.” TULIP on the machine with CELOS V6 The docking of the trolley can be displayed both on the machine control as well as seamlessly on a large, external touchscreen or tablet PC by the machine operator. “Since the update to CELOS V6, which we received with the purchase of the Digital Manufactur- ing Package, we can access our self-created TULIP APPs directly on the machine panel”, Patrick Polster adds. This gives the machine operator all the freedom he needs to carry out the individual process steps and he can also make a photo documentation of the individual process steps with the camera integrated in the tablet PC. In addition to the interactive setup instructions, we have also created our own machine dashboard, which is used to monitor all machines. “We already have a lot of other ideas for apps, which we intend to create step-by-step. These will allow us to free even production from paper documen- tation bit by bit”, says Patrick Polster. Thanks to the TULIP APPs it created itself, MS Ultraschall can capture and track manual loading of the automation digitally as well as capture machine availability and unplanned TULIP FOR RELIA- BLE LOADING PRO- CESSES FOR THE AUTOMATION with a dedicated app and document the indi- vidual process steps digitally.” According to Mr. Polster, this is exactly the basis needed to minimize errors and in so doing ensure continuous improvement of the processes. « MS ULTRASCHALL TECHNOLOGY FACTS + Holistic process optimization through innovative CNC technology and digital solutions + Competitive edge thanks to autonomous manufacturing solutions + End-to-end documentation for continuous quality assurance downtime in real-time. In future, the team will not only establish this process reliability for machine-relevant processes, but for assem- bly as well. Patrick Polster says in this con- text: “There, too, we will be able to guide our employees through the assembly processes MS Ultraschall Technologie GmbH Karlstraße 8 – 20 78549 Spaichingen, Germany www.ms-ultraschall.de TECHNOLOGY E XCELLENCE 35

DMG MORI MONITORING DMG MORI MONITORING POWERED BY MORE TRANSPARENCY HIGHER PRODUCTIVITY START IMMEDIATELY WITHOUT LOCAL INSTALLATION 1 MONITORING + Monitoring: Detect downtimes and and take countermeasures + Overview: Clear visualization of all relevant data at a glance 2 PRODUCTION DATA ACQUISITION + Process data: Collection of manual employee entries for complete process transparency + Sensor data: Integration of additional external sensors (e.g. cameras) possible 3 OEE + Optimization: Continuous process optimization through data-based decisions + Comprehensive: Combination of employees, machines and sensor data PAY WITH ZERO RISK SOFTWARE-AS-A-SERVICE EQUIPMENT-AS-A-SERVICE M1 All products M1 by PAYZR Equipment-as-a-Service ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. WERKBLiQ The Maintenance Software Platform for Intelligent Maintenance and Service Management. Categories #Production & Manufacturing Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Categories #Production & Manufacturing, #Service & Maintenance Find out more Find out more Find out more Find out more DMGMORISTORE.COM 36 TECHNOLOGY E XCELLENCE Search products

DMG MORI MONITORING ALTERNATIVELY WITH LOCAL INSTALL ATION DMG MORI MESSENGER + As part of the Digital Manufacturing Package, DMG MORI Messenger offers key functions for machine monitoring, such as status display, status history plus a machine logbook. + End-to-end production data acquisition and OEE calculation is possible with the solution DMG MORI MONITORING powered by TULIP. DMG MORI Messenger Build your own APP! INDIVIDUAL + No code: Simple creation of your own customized monitoring thanks to no code + Adaptability: Can be adapted flexibly to include additional buttons CONSISTENT + Independent of manufacturer: Monitor all machines and systems individually + On the machine: APPs, dashboards and evaluations can be called up on the machine panel (as of CELOS V6) and on all devices OPEN + Interfaces: Simple connection of new, old and third-party machines via OPC-UA, MQTT and MTconnect + ERP connection: Bi-directional IT interfaces to ERP, MES and other IT systems TECHNOLOGY E XCELLENCE 37

my DMG MORI my DMG MORI “YOU SEE, WHAT WE SEE.” DIRECT COOPERATION ON ONE PLATFORM + 24 / 7 Availability + Faster Support + Maximum Transparency > 25,000 CUSTOMERS AND > 125,000 MACHINES Not registered yet? Registration is free of charge at: mydmgmori.com NEW TRACK YOUR ORDER – TRACK THE ASSEMBLY OF YOUR NEW DMG MORI MACHINE “LIVE” + Know what is going on: Current production step with detailed explanation + Available shortly: Digital checklists for trouble-free commissioning Product progress display of your new machine 38 TECHNOLOGY E XCELLENCE

FOR THIRD-PARTY PRODUCTS CELOS – DIGITAL FACTORY -UPGRADE Enjoy these benefits also for third-party products, all information at www.werkbliq.de Simply test WERKBLiQ via the DMG MORI STORE: dmgmoristore.com DMGMORISTORE.COM NEW Update control of your connected machine. TECHNOLOGY E XCELLENCE 39 CONNECTIVITY MANAGEMENT – UPDATES AND STATUS ALWAYS IN VIEW + Knowledge: Always know whether your machine is online + Transparency: All settings in detail and clearly organized + Security: You decide if and when you want to update

DMG MORI DIGITAL T WIN DMG MORI DIGITAL TWIN OPTIMIZE YOUR PRODUCTION START-UP FASTER – MORE ECONOMICALLY– WITHOUT RISK The DMG MORI Digital Twin is the digital mirror image of your individual DMG MORI machine tool. This mirror image contains the work area with all components, including all functionalities such as movement and control functions as well as the NC and PLC and their cycles. + 40 % faster production ramp-up – carry out unproductive activities digitally + Up to 30 % reduction in costs – less testing on the machine + 100 % collision-free loading – complete digital testing and optimization 40 TECHNOLOGY E XCELLENCE

DMG MORI DIGITAL T WIN 1 MACHINE-INDEPENDENT PROGRAMMING + Integrated NC and PLC functionality manages + Check NC programs after post processor run the perfect 1 : 1 machine simulation or generate them directly on the virtual machine + Ensure complete operability 2 DIGITAL LOADING OF THE MACHINE + Faster and safer production ramp-up + Minimized risk of a crash on the real machine + Test and optimize processes and operational sequences 3 EARLY EMPLOYEE TRAINING + Possibility of realistic training without any unproductive machine time + Training of employees before delivery of a new machine + Greater learning success and around 50 % lower training costs 100 % EXECUTABLE PROGRAMS COLLISION-FREE PRODUCTION EXACT MACHIN- ING TIME YOUR CONTACT Dr.-Ing. Daniel Niederwestberg Division Manager Digital Twin daniel.niederwestberg@dmgmori-digital.com TECHNOLOGY E XCELLENCE 41

DMG MORI TOOLING DMG MORI TOOLING GREATER EFFICIENCY AND LOWER COSTS THANKS TO ORDERLY TOOL MANAGEMENT There is no production without tools. But only the right tools enable optimum results. Provided they are used properly and replaced in good time. Too many tools tie up capital unnecessarily. Too few tools cripple production. Replacing tools too soon increases costs unnecessarily. Leaving it too late to replace tools jeopardizes the quality of the parts. DMG MORI TOOLING for € 89 a month (duration 12 months) 1 ORDER IN TOOL MANAGEMENT? 2 DMG MORI TOOLING – HERE ARE THE BENEFITS: WHAT DO I NEED: Tool-specific components WHAT HAVE I GOT: Stock of tools and components WHERE CAN I FIND IT: Storage location such as machine, tool cabinet, etc. + Overview of your tool data + Tool data from different manufacturers + Desktop or tablet Economic efficiency: + Predictable costs + No investment costs + No maintenance costs + Scalability DMG MORI TOOLING > 30 % Less searching > 25 % Reduction in tool costs > 10 % Reduction in setup costs > 25 % Increase in spindle hours 42 TECHNOLOGY E XCELLENCE

DMG MORI TOOLING + No IT work necessary, as completely cloud-based. Access from any desktop or tablet. + Tools from different manufacturers already integrated. + Predicable costs, for € 89.– a month (duration 12 months) without any other installation or maintenance costs + Upgradeable with complete data transfer via TDM Global Line: – Integration of 3D data for CAM systems – Direct connection to tool presetters – Connection to your ERP system, incl. warehouse management as well as order and job management REGISTER IMMEDIATELY, LOG IN AND TEST FREE OF CHARGE FOR 60 DAYS 3 YOUR STEPS TO SUCCESS: + CAPTURE Simple scanning of tool data via QR or data matrix codes + MOUNTING Create tools with 2D data graphic-guided design incl. dimensioning and parts lists + STANDARDIZATION – Creation of machine-relevant tool sets – Creation of tool-specific parts lists + ANALYSIS Transparent dashboard with customized criteria, such as manufacturer or machine-dependent service life, tool types, suppliers, etc. Registration at: orders@dmgmori-digital.com powered by YOUR CONTACT Torsten Böck Division Manager CAD / CAM Systems DMG MOR Digital GmbH torsten.boeck@dmgmori.com TECHNOLOGY E XCELLENCE 43

CONDITION ANALYZER CONDITION ANALYZER PREVENT DOWNTIME OPTIMIZE PROCESS PARAMETERS The CONDITION ANALYZER from DMG MORI expands your analysis possibilities. Detailed sensor and machine data can be evaluated in addition to DMG MORI Monitoring. With this information it is easy to identify recurring problems and rectify them sustainably. CASE EXAMPLE: TWO BROKEN CUTTING INSERTS MONITORING DETECTING STOPPAGES DMG MORI MONITORING 1 MACHINE DOWNTIME DUE TO A DEFECTIVE TOOL: 2 DETECT MACHINE DOWNTIME WITH DMG MORI MONITORING: + Machine shutdown by MPC to prevent further damage + Two cutting inserts broken – cause not known + View machine status live + Detect downtime and take countermeasures 44 TECHNOLOGY E XCELLENCE

CONDITION ANALYZER ANALYZING STOPPAGES CONDITION ANALYZER CONDITION ANALYZER + Capture, storage, and visualization of machine sensor data + Improvement of machining processes e. g. MPC Analysis and NC program optimization + Predictive Maintenance Reduction of downtime The visualization and documentation of sensor data ensures maximum transparency in production. Problems can be identified and process reliability increased. YOUR CONTACT Rolf Kettemer Head of Software Solution DECKEL MAHO Pfronten rolf.kettemer@dmgmori.com DMG MORI CONDITION ANALYZER 3 TROUBLESHOOTING & ANALYSIS PREVENT DOWNTIME IN FUTURE: + Vibrations after tool changeover detected + Risk of the fault recurring + Problem identified: Feed rate too high 4 HIGHER PROCESS RELIABILITY THROUGH MANUAL ADAPTATION OF THE NC PROGRAM: + Prevention of tool breakage and spindle damage + Reduction of rejects + Cost reduction TECHNOLOGY E XCELLENCE 45

CUSTOMER STORY – FRAUNHOFER INSTITUTE FOR PRODUCTION TECHNOLOGY IPT Process optimization through digital solutions One main reason for the installation of the two monoBLOCK machines at Fraunhofer IPT and WZL is the innovation-driven orientation of the machine tool manufacturer, according to Philipp Ganser: “DMG MORI concentrates on the end-to-end digitization of its prod- ucts, a fact that gave rise to an extremely future-oriented collaboration.” More spe- cifically, the Fraunhofer IPT works with the DMG MORI Aerospace Excellence Center in Pfronten, for example, in its current project “Quantify”. This project is concerned, among other things, with a data-based quality pre- diction in the production of so-called blade integrated disks, or blisks for short. Blisks are one of the most sophisticated components used in aerospace and energy technology. The blades of these engine components made of titanium or nickel alloys are produced at the Fraunhofer IPT using 5-axis simultaneous milling on the DMU 65 FD monoBLOCK machine in a sin- gle setup. In addition, the integrated turning enables in-cycle rotational machining and therefore the production of the complete component. Machining of the blades takes up to 75 hours, depending on the material. “Almost as much time is spent on measuring in quality control”, explains Philipp Ganser. Each individual blade has to be measured at numerous points. “It is exactly this effort that we can reduce drastically with our software solution.” » The Fraunhofer IPT also tests its software on workpieces from other sectors – here on a knee implant. Employees of the WZL at RWTH Aachen with the DMU 85 FD monoBLOCK. TECHNOLOGY E XCELLENCE 47 Customers and cooperation partners from leading sectors such as aerospace technol- ogy, car manufacture, tool and mold making and medical technology value the Fraunhofer Institute for Production Technology IPT as an experienced research institution. The team there develops system solutions for DIGITAL SOLUTIONS ARE THE FUTURE OF MACHINE TOOL MANUFACTURE networked, adaptive production. This is carried out in close proximity and collabo- ration with the Laboratory for Machine Tools and Production Engineering (WZL) at RWTH Aachen, which focuses on basic and indus- try-oriented research. As digital solutions play a key role for both facilities, they have been using machine tools from DMG MORI for many years. A DMU 85 FD mono- BLOCK was installed at the WZL and a DMU 65 FD monoBLOCK at the Fraunhofer IPT at the beginning of 2021 as part of a close research collaboration – the latter of the machines for the development of a data- based quality prediction solution. For Philipp Ganser, Head of the department “High performance cutting” at the Fraunhofer IPT, digital solutions are an integral element of the future for machine tool manufacture. “Software-based applications give us the chance to further exploit the potential of machine hardware.” An essential basis for this is the capture of machine data during production, like that offered by the CON- DITION ANALYSER. “We work closely on this interface with DMG MORI.” Together, machine and software are ideally coordinated in order to achieve maximum customer ben- efit. The focus of the development partner is on process optimization and the prediction of the achieved component quality.

CUSTOMER STORY – FRAUNHOFER INSTITUTE FOR PRODUCTION TECHNOLOGY IPT With the CONDITION ANALYZER we visualize process data, enabling fast analysis on the machine and providing data for further analysis. Michael Kirbach Bereichsleitung Head of Aerospace Excellence Center areas of tool making and medical technol- ogy”, says Philipp Ganser, mentioning two examples. With EXIST Transfer of Research to a spin-off company The Fraunhofer IPT has already initiated the next steps in Quantify, says Philipp Ganser with his sights on the future: “We will found a spin-off with the software by the end of the year.” The Fraunhofer IPT team will be sup- ported by the Federal Ministry of Economic Affairs and Energy with its EXIST Transfer of Research. According to the website of the ministry, this is aimed at “outstanding research – oriented projects that involve expensive and high-risk resource devel- opment”. For Philipp Ganser and his team, this is confirmation of their work: “We are pleased that our solution is met with such encouragement.” « CONDITION ANALYZER + data-based quality prediction for an 80 % reduction in measuring effort The software developed in the Quantify project uses data determined during the machining process on the DMU 65 FD monoBLOCK machine – virtually in real-time. A critical tool for this task is the CONDITION ANALYZER from DMG MORI, which, for example, dis- plays the positions and forces of the axes. In addition, the DMG MORI Tool Control Center provides important process-descriptive data, such as the bending moment and vibrations on the tool, via the CONDITION ANALYZER. Philipp Ganser says: “Our software calculates the tolerances. “The yellow or red areas are transmitted automatically to quality assur- ance for further testing.” The conventional measuring effort can be reduced by up to 80 percent in this way. This software also constitutes an enormous advance for DMG MORI, as the machine tool manufacturer constantly pursues holis- tic solutions. Of course, this also includes quality control as part of the value creation chain. DMG MORI is working in a next step on the integration of the software into its own portfolio – one more step in the direction of complete production processes. Long-term cooperation with DMG MORI The cooperation with DMG MORI in all aspects of the two DMU monoBLOCK machines is planned for the long term. The two machines at the Fraunhofer IPT are to act as a test plat- form within the scope of the ICTM Aachen – International Center for Turbomachinery Manufacturing, which DMG MORI intends to join. Its members include large engine manufacturers worldwide and key suppliers to the sector. Moreover, the Fraunhofer IPT intends to address other industries with its developments. “In addition to the blisk, we are already successfully testing the CONDITION ANALYSER together with our software in the CONDITION ANALYZER: DATA ANALYSIS IN REAL-TME the geometrical quality of the components from this data and visualizes this clearly on the control or a tablet, for example, on con- clusion of machining.” The blue areas in the graphic display of the digital twin are within 48 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – FRAUNHOFER INSTITUTE FOR PRODUCTION TECHNOLOGY IPT Very detailed evaluations can be created with the CONDITION ANALYZER, thanks to the many data points captured. The CONDITION ANALYZER provides data to our software solution, with which the measuring effort is reduced by up to 80 % thanks to a reliable pre- diction of quality during the process. Philipp Ganser Head of the department High performance cutting at the Fraunhofer IPT FRAUNHOFER INSTITUTE FOR PRODUCTION TECHNOLOGY IPT FACTS + Application-related and industry-oriented research + Collaboration with the Laboratory for Machine Tools and Produc- tion Engineering (WZL) of RWTH Aachen as well as industry partners from all leading sectors Fraunhofer Institute for Production Technology IPT Steinbachstraße 17 52074 Aachen, Germany www.ipt.fraunhofer.de TECHNOLOGY E XCELLENCE 49

CUSTOMER STORY – KENNAMETAL INC. In the age of digitization, it was important for us to exhaust all digital possibilities right from the start. With the DMG MORI CONDITION ANALYZER, we have found exactly the right solution for this.” Andreas Lieber Staff Engineer Global Machining Technology at Kennametal CONDITION ANALYZER – INNOVATIVE PROCESS DATA ANALYSIS After years of research, metallurgist Philipp M. McKenna succeeded in 1938 in producing a tungsten-titanium carbide alloy that would give cutting tools greater durability while increasing cutting speeds. Based on this patented development, he founded Kennametal. In the decades that followed, the company became a globally active tool manufacturer and solutions provider with around 9,000 employees today. The port- folio includes products for metalcutting as well as for the infrastructure sector, which includes mining and oil & gas, for exam- ple. In Fuerth, one of the global Technology Centers was established, where experi- enced specialists continuously develop the standard product range as well as customer- specific is on cutting tools, which the team there subjects to all the necessary tests on a DMU 80 P duoBLOCK dating from 2012 and a DMU 85 monoBLOCK installed in 2020. Also on board the newer machine is the CONDITION ANALYZER, which sustainably optimizes testing of the prototypes. tool solutions. The focus CONDITION ANALYZER for optimizing the cutting properties of new tools On one hand, the Technology Center in Fuerth works on innovations for the standard product range. These include tools for the Kennametal and Widia brands. On the other hand, the focus is on individual tool solutions for customers. “In both cases, we want to set new standards in metal cut- ting," Jochen Groß says, Senior Engineer Global Machining Technology. Machining tools are a decisive factor in optimizing productivity and quality in production, he adds. In standardized trials, Kennametal tests these tools in its Test & Demonstration Center to analyze and further improve their properties under specific application con- ditions. “To do this, we measure relevant data that we can access during machining, for example power consumption or spindle utilization,” Jochen Groß explains. “Now- adays, we analyze these with the Condition Analyzer from DMG MORI." Over 1,730 patents for optimum machining results “Transform how everyday life is built.” With this vision, Kennametal develops tools that indeed literally shape everyday products – in the automotive, aerospace, and energy sectors, to name just three examples. “For CONDITION ANALYZER FOR SUSTAINABLE OPTIMIZATION OF PROTOTYPES us, it's all about producing innovative tools that are as wear-resistant as possible for the most demanding machining applications,” Andreas Lieber, Staff Engineer Global Machining Technology , explains. This, he says, requires continuous development of tool materials, countless tests of prototypes and, last but not least, the inquiring mind of the company's founder. This is also reflected in the 1,730 active patents held by Kennametal. Over 140 new patents have been granted in the past year. 50 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – KENNAMETAL INC. The DMG MORI CONDITION ANALYZER provides us with the best comparison options with regard to our data collection and analysis and helps us with our new product development, which ultimately benefits our customers. Jochen Groß Senior Engineer Global Machining Technology at Kennametal DMU 85 monoBLOCK: Highly stable for tests up to 20,000 rpm For testing the tools, Kennametal in Fuerth uses the DMU 80 P duoBLOCK and the DMU 85 monoBLOCK. “The crucial factor for us is the stability of the machines, so that we can carry out very dynamic machining at high speeds – the monoBLOCK machine has a speedMASTER spindle with 20,000 rpm – without hesitation,” says Andreas Lieber, explaining the purchase in view of the wide range of applications. “The standardized work- pieces are made of every conceivable mate- rial – from aluminum to titanium,” Jochen Groß adds. But the size of the working area is also important, he says, given the length and diameter of some tools. High data density and quality thanks to DMG MORI CONDITION ANALYZER The investment in the DMU 85 monoBLOCK was made with an eye to future require- ments, as Andreas Lieber recalls: “In the age of Industry 4.0, we wanted to consider all digital aspects in this project from the very beginning.” That is why DMG MORI's CONDITION ANALYZER took on a central role, he says. Under manufacturing condi- tions, the software analyzes and visualizes the machine condition in real time on a component-by-component basis in order to avoid downtime. It supports preventive main- tenance and improves workpiece quality by analyzing and optimizing NC processes. “The fact that the CONDITION ANALYZER collects so much data and evaluates it in a user-friendly manner naturally also helps us when testing tools,” Andreas Lieber com- ments. Specifically, Kennametal analyzes the power consumption curve and the per- formance data of the feed drives, from which the forces acting can be calculated. The CONDITION ANALYZER also measures the spindle temperature, which will be used to improve tools in the future. According to Jochen Groß, the added value compared to older machines lies in the large amount of data and its quality: “The CONDITION ANALYZER measures up to 20 data points per second and enables informative, high-resolution graphs.” For example, he says, a load increase can be displayed during the short period of tool entry into the work- piece prior to full diameter engagement. CONDITION ANALYZER for increasing competitiveness The use of the CONDITION ANALYZER in this research environment was preceded by intensive cooperation with DMG MORI. Andreas Lieber is more than satisfied: “In the Technology Center, we have different requirements for a manufacturing solution than in production. Therefore, the Condition Analyzer had to be adapted to these con- ditions again and again.” The final result impressed him and the entire project team – it offers Kennametal a better comparison and an easier exchange of data and experiences. “This investment in digitization will benefit customers through improved quality, product performance and innovation and will bring added value,” says Jochen Groß. DMU 85 monoBLOCK + 5-axis simultaneous machining of workpieces up to ø 850 × 750 mm and max. 1,500 kg + 20,000 rpm speedMASTER spindle with 130 Nm | 35 kW (40 % DC) + Machine Protection Control – MPC 2.0 + CELOS with SIEMENS 840D sl Operate, HEIDENHAIN TNC 640 or MAPPS on FANUC For further information on the monoBLOCK visit: monoblock2021.dmgmori.com KENNAMETAL INC. FACTS + Founded in Latrobe, Pennsylvania in 1938 + Approx. 9,000 employees worldwide + Kennametal Inc. delivers pro- ductivity to customers through materials science, tooling and wear-resistant solutions for the aerospace, civil engineering, min- ing, energy, general engineering and transportation industries. Kennametal Shared Services GmbH Wehlauer Str. 73 90766 Fürth, Germany www.kennametal.com « TECHNOLOGY E XCELLENCE 51

TECHNOLOGY CYCLES 55 TECHNOLOGY CYCLES COMPLEX MACHINING, REALIZED IN A SIMPLE WAY + Safe and reliable processes + Clear program structure, program up to 60 % faster + Error reduction thanks to conversational programming + Technology integration, e. g. gearSKIVING and grinding + Technology know-how stored directly in the cycle 60 % FASTER THANKS TO CONVERSATIONAL PROGRAMMING More information about the technology cycles at: techcycles.dmgmori.com 4 APPLICATION AREAS 1 15 HANDLING CYCLES + Simplifies machine operation – e. g. B-axis ramping + Automates processes – e. g. counter-spindle live centre + Protects against operating errors with increased safety – e. g. turret steady rest 52 TECHNOLOGY E XCELLENCE 2 9 MEASURING CYCLES + Increases machining accuracy – e. g. 3D quickSET + Opens up new metrology options on bulky component geometries – e. g. L-measuring probe + Increases transparency in QA processes – e. g. gearMILL with in-process measurement

EXAMPLE WORKPIECE TO ILLUSTRATE THE USE OF TECHNOLOGY CYCLES TECHNOLOGY CYCLES L-measuring probe package Measurement of grooves and slots and diameters in locations that are difficult to access A B 10 µm perpendicularity A 25 µm position A B C Grinding Milling, turning and grinding in one setup 25 µm parallelism D C 10 µm flatness 3D quickSET Checking and correction of the kinematic accuracy of 4 and 5-axis milling machines and turning / milling machines VCS Complete Volumetric calibration of 5-axis milling machines at the push of a button Interpolation turning Centerline and off-center turning operations by means of axis interpolation, e. g. for machining sealing surfaces 3 23 MACHINING CYCLES 4 8 MONITORING CYCLES + Integrates new machining processes – e. g. gearSKIVING + Extends machine capability – e. g. grinding + Simplifies complicated programming – e. g. Multi-start threading 2.0 + Increases machine safety – e. g. MPC – Machine Protection Control 2.0 + Increases process reliability – e. g. Easy Tool Monitoring 2.0 + Adapts processes for eliminating vibration – e. g. MVC – Machine Vibration Control TECHNOLOGY E XCELLENCE 53

TECHNOLOGY CYCLES 360° TECHNOLOGY COMPETENCE TURNING, MILLING AND NOW: GRINDING + Milling, turning and grinding in one setup + Grinding cycles for internal, external and face grinding, polygon and oval grinding, and dressing cycles + Simple setup and optimized start-up with the aid of structure-borne sound sensors + In-process measurement during production using fully integrated measuring gauge Available for the CTX beta TC (4A) and CTX gamma TC Ra to 0.1 µm, Rz to 0.8 µm, circularity to 1 µm IT5 for ø > 30 mm WORM SHAFT Dimensions: ø 175 × 380 mm Material: 16MnCr5 1 × CTX TC 42 min. Total > 65 % LESS THROUGHPUT TIME 1 INSTEAD OF 3 MACHINES SET-UP SET-UP Machine 1 turning Conventional manufacturing = 123 min. total time Machine 3 grinding Machine 2 milling 54 TECHNOLOGY E XCELLENCE

5 HIGHLIGHTS TECHNOLOGY CYCLES 1 TOOL AND BALANCING TECHNOLOGY + Exclusive tool technology from our DMQP partners (Haimer & TYROLIT) + Quick grinding wheel replacement thanks to ring holder + Standardized grinding wheel arbor with internal coolant supply 2 INTERNAL COOLANT SUPPLY + Through-coolant tool holders for best possible flushing of the contact area with 80 bar of coolant pressure + 1,300 L coolant system, with filter for particles > 5 µm + Flushing of working area guarding to protect against chips 3 STRUCTURE-BORNE SOUND SENSORS + Spindle-integrated to minimize downtime + Makes dressing and grinding possible without cutting fresh air + Available for main and counter spindle 4 IN-PROCESS MEASUREMENT + Measure diameter during grinding + Relative or absolute measurement (depending on measuring gauge) + Measuring repeatability up to 0.8 µm 5 POLYGONAL, OVAL AND ECCENTRIC GRINDING NEW + The ideal solution for polygonal shaft / hub connections with 3 or 4 sided polygons. P3G P4H Ellipse Eccentric (G = Orbiform) (H = Harmonic) TECHNOLOGY E XCELLENCE 55

CUSTOMER STORY – K APPLER GMBH & CO. KG Friedrich Kappler became self-employed in 1934, STARTING OUT with a press from his previous employer, and laid the founda- tion for the still-expanding Kappler GmbH & Co. KG (Kapplercnc) in Birkenfeld. Today the company manufactures complex pre- cision components and assemblies for global key industries such as semicon- ductors, aerospace and optics. Some 150 specialists carry out efficient production processes in a new building that was com- pleted in 2020 over an area of 23,000 m2. For production, Kapplercnc puts its faith in machine tools from DMG MORI. About 25 models from the technology leader are currently installed – including two auto- mated mega-centers for the machining of high-precision, large components for the semiconductor industry: a DMC 210 U µPrecision and a DMC 340 U µPrecision, each with a rotary pallet pool. Complex turn- milled components are manufactured on a CTX beta 1250 TC 4A. DMG MORI technology cycles and networked machines are also the guarantee of long-term, process-safe and future-proof production. Accurate to the nearest micron thanks to a sustainable climate control concept “As a service provider to high-tech compa- nies in many future-oriented industries, a state-of-the-art production environment is crucial for our very existence”, stresses Rainer Gottschling. He is the grandson of the company founder and the third gener- ation to manage Kapplercnc. After years of growth, the company recently optimized its activities in a new building in Birkenfeld. The building has been constructed in accordance with KfW55 energy efficiency standards. It has the latest climate technology, a 1,190 kWp photovoltaic system has been installed, and a combined heat and power unit provides 50 percent of the power requirement. “Our challenge is to cool the building, even in the winter”, explains Rainer Gottschling. 80 per- cent of the heat given off by the machines and the building can be used for cooling via heat exchangers. “In this way we achieve a con- stant 21 degrees C in the manufacturing area”. µm precision at the limit of the accuracy range But back to the core of the Kapplercnc busi- ness model. When he is asked about the reasons for his company's success, Rainer Gottschling particularly likes to point to the well-trained and experienced engineers, who are in a position to fulfill all customer requirements at all times with regard to precision and quality down to the nearest micron. “With regard to the precision of our workpieces, we work at the absolute limit”. The DMG MORI machines are said to be the perfect platform for this. “The icing on the cake, i. e. the last micron, is then provided by our employees”. Kapplercnc trains its highly competent engineers in-house. WE WORK AT THE ABSOLUTE LIMIT AS FAR AS THE PRECISION OF WORKPIECES IS CONCERNED Vibration-free measurement at XXL scale 100 % quality control of all parts and docu- mentation takes place using cutting-edge measuring technology. An XXL measur- ing machine was installed on a foundation decoupled from the rest of the building and anchored on a six-meter high column deep in the ground in order to avoid any vibration from the environment. The manufacturing tech- nology is equally “up to date”. To ensure that it is, field tests with partners from the machine tool industry are carried out regularly in order to compare the status quo with new ideas in machine development. “This keeps us on our toes and keeps our eyes open at all times”, says Rainer Gottschling. » TECHNOLOGY E XCELLENCE 57 In order to avoid any vibration, the measuring machine is equipped with its own 6 m deep foundation, which is completely separate from the rest of the building.

CUSTOMER STORY – K APPLER GMBH & CO. KG On the DMC 210 and 340 U µPrecision, Kapplercnc manufactures high-precision components which are used in the semiconductor industry for manufacturing wafers, for example. Automated large machines with micro-precision In DMG MORI, Kapplercnc has found a partner that continually enriches everyday manu- facturing with powerful precision machin- ery and also innovative software solutions. The latest examples in 5-axis simultaneous machining are the DMC 210 U µPrecision and the DMC 340 U µPrecision from the technol- ogy leader. “The volumetric accuracy of less than 30 µm and the achievable positioning accuracy of 4 µm have allowed us to deal with every precision requirement”, underlines Alexander Roeth, technical operations man- ager at Kapplercnc. He particularly highlights the demanding components for the semicon- ductor industry. DMG MORI technology cycles for even greater accuracy The reason for the high accuracy as far as the precision machining centers are con- cerned are the scraped guideways. There are also the exclusive DMG MORI technology cycles. 3D quickSET measures and corrects the positions of the rotating and swiveling axes, meaning that the machines can be reli- ably recalibrated at any time. “We do this prior to finish machining in order to get maximum accuracy out of the machine and minimize the amount of reworking”, says Alexander Roth. VCS Complete is also soon going to be installed, which improves the volumetric accuracy of the machine. This enables up to 30 percent higher accuracy over the entire service life of the machine. Kapplercnc uses a third technology cycle, MPC 2.0 – Machine Protection Control, for process monitoring including machine protection. “In this way, through vibration we can detect when a tool is at risk of becoming blunt at an early stage”, says Alexander Roeth, mentioning a decisive advantage. The process monitoring is also said to be beneficial for automated opera- tion. Both machining centers are equipped with a rotary pallet pool – with five pallets in the case of the DMC 210 U µPrecision and four pallets on the bigger model. “Many compo- nents have long machining times, meaning that we also manufacture them in 2 or 3 shift operation with the aid of the automation”. VCS COMPLETE + Up to 30 % higher machine accuracy over the entire life cycle + Simple compensation of the machine geometry + Conversational software for fast and simple operation + Data recording for further analyses and documentation of the measurements + Compensation for deviations, e. g. due to wear or collision 58 TECHNOLOGY E XCELLENCE Accuracy deviation (µm) Accuracy deviation without VCS Complete 30 % more accurate VCS calibration Accuracy deviation with VCS Complete Life-cycle (years) 10

CUSTOMER STORY – K APPLER GMBH & CO. KG Rainer Gottschling realizes that the mod- ern setup of the site and the experienced team are important for successful business development. There are not many com- panies using a DMC 210 U µPrecision or a DMC 340 U µPrecision: “They are therefore a unique selling point for us, which allows us to manufacture components to within microns”. Kapplercnc has already ordered another DMC 340 U µPrecision, also with technology cycles to increase precision. « K APPLER FACTS + Founded in 1934 + Around 150 employees in total at the company headquarters in Birkenfeld + Manufacturing of precision components for global key industries such as semiconductor, aerospace and optics Kappler GmbH & Co. KG Dammfeldstraße 2 75217 Birkenfeld, Germany www.kappler-cnc.de You can find the video on the customer story here: youtu.be/U_ACYwKIamQ End-to-end digitization of all processes According to Rainer Gottschling, the sus- tained growth in the semiconductor industry and its precision requirements are a per- fect yardstick for modern manufacturing: “The industry requires components that can only be manufactured with state-of-the- art production technology. DMG MORI sets standards here with its products”. Also with a view to the future, he adds: “Efficient manufacturing also requires consistent and end-to-end digitization of all processes”. The entire manufacturing area including tool management is networked in order to guarantee optimum planning. “We already know during planning which machines are equipped with the right tools, and where any- thing is missing”. Kapplercnc also relies on digitized processes in the service area: “All machine information is available to us in the µPRECISION MACHINES AS A UNIQUE SELLING POINT my DMG MORI online portal – technical doc- umentation, for example. And if something has happened, service inquiries are dealt with in a prioritized way”. You receive transpar- ent information about the process status via Track & Trace and can reliably plan spare part deliveries. 6-sided CTX beta 1250 TC 4A: 6-sided complete machining to within microns “Workpieces produced during turning oper- ations are also highly complex”, explains Rainer Gottschling. complete machining has established itself based on Turn & Mill machines. The third Turn & Mill machine was installed in 2020 with the arrival of a CTX beta 1250 TC 4A, on which Kapplercnc manufactures optical components, for exam- ple. “Here too, we use 3D quickSET to provide the high precision”. Thanks to the counter- spindle, the workpieces are completely machined on all 6 sides. Also with micron accuracy thanks to 3D quickSET. Alexander Roeth Technical Operations Manager at Kapplercnc μPrecision MODEL SERIES UP TO 80 % MORE ACCURATE 13 µm At least 3-times greater accuracy over the entire machining area. > 100 µm 5-axis machines from other manufacturers DMU / DMC 80 DMU / DMC 125 DMU / DMC 160 DMU / DMC 210 DMU / DMC 270 DMU / DMC 340 μPrecision μPrecision μPrecision μPrecision μPrecision μPrecision Volumetric accuracy Max. travel (X) Positioning uncertainty (X / Y / Z) in accordance with ISO 230-2 Positioning uncertainty (B / C) in accordance with ISO 230-2 μm mm μm 13 800 3 / 3 / 3 arc-sec 4 / 4 15 1,250 4 / 3 / 4 4 / 4 20 1,600 4 / 4 / 4 4 / 4 20 2,100 4 / 4 / 4 4 / 4 25 2,700 6 / 6 / 6 4 / 4 30 3,400 8 / 9 / 8 4 / 4 TECHNOLOGY E XCELLENCE 59

CUSTOMER STORY – BEHRENS FEINWERKTECHNIK GMBH RELIABLE PARTNER FOR CHALLENGING TASKS 60 TECHNOLOGY E XCELLENCE Behrens Feinwerktechnik GmbH is the suc- cessor to Opaetz Werkzeugmacherei, which was established in Hamburg in 1913. Follow- ing continuous expansion of its manufac- turing capability, the company relocated to nearby Rellingen in 1996, where more than 50 employees now manufacture demand- ing precision components. The company’s clients come from general mechanical and systems engineering, medical engineering and also the aerospace industry. For more than 15 years, Behrens has relied on CNC machine tools from DMG MORI for its pro- duction – almost half of which is automated: Three NMV 3000 with AWC34 pallet mag- azine and an NLX 1500 with GX 05 gantry loader. The 5-axis simultaneous machin- ing was also extended with a DMF 200 | 8, which was introduced in 2020 – a traveling column machine with an X-axis travel of 2,000 mm. Our everyday business is dominated by quality, productivity and flexibility. We therefore rely on machines with automa- tion from DMG MORI. Philipp Steinke Managing Director at Behrens Feinwerktechnik GmbH

CUSTOMER STORY – BEHRENS FEINWERKTECHNIK GMBH Precision components for general mechanical and systems engineering – for sewer pipe inspection in this case – are just as much a part of the product range as aerospace components and medical engineering products clearly Quality, productivity and flexibility A tour of the production area at Beh- rens Feinwerktechnik reveals the factors that dominate everyday busi- ness: Quality, productivity and flexibil- ity. Quality because the team machines complex components to an accuracy of a few tens of microns. Productivity because it is essential for cost-effective oper- ation and competitive prices for customers. Flexibility because unexpected orders can be received at any time. “We therefore rely on machines with automation from DMG MORI. Particularly in the last year, we had a very stop-go order situation”. Says Philipp Steinke, looking back at the business development. He manages the company together with shareholder Jörg Freitag, who took over Beh- rens Feinwerktechnik in 1988. machining before being introduced to the actual manufacturing – on modern machin- ing centers and lathes from DMG MORI. Unmanned shifts thanks to modern automation solutions from DMG MORI The breadth of manufacturing at Behrens Feinwerktechnik is almost total. In addition to metal cutting procedures, there is also erod- ing and assembly. However, the core of the production is a diverse range of machines for milling and turning. “As a traditional con- tract manufacturer, we machine practically any material”, explains Philipp Steinke, who started his career at Behrens Feinwerktech- nik 15 years ago as a machine operator. » NMV WITH AWC AWC PALLET HANDLING HIGHLIGHTS + 34-position AWC pallet pool (Automatic Work Changer) for workpieces up to ø 350 × 300 mm and 80 kg + Up to 114 pallet locations optional + For the NMV 3000 DCG or the CMX 600 V with MAPPS MANY YEARS OF EXPERIENCE IS THE GUARANTEE OF OPTIMUM MANUFAC- TURING PROCESSES Good training leads to satisfied customers As a partner to demanding customers, Behrens Feinwerktechnik guarantees these three factors in its advice to and in close col- laboration with development and manufactur- ing staff at the customer. According to Philipp Steinke: “Our employees have many years of experience in providing optimum manufac- turing processes and results”. In order to ensure that this remains the case, Behrens Feinwerktechnik trains new junior employ- ees at regular intervals (currently eleven). In the company’s own training workshop, they first learn all of the basics of conventional TECHNOLOGY E XCELLENCE 61

CUSTOMER STORY – BEHRENS FEINWERKTECHNIK GMBH “The exciting thing about the job is the constant variety, always mastering new chal- lenges in production. We succeed in doing this in an excellent way thanks to the good machine and automation solutions from DMG MORI”. In continuous operation for 12 years – NMV 3000 with 34-position pallet magazine In order to make production more cost- effective, twelve years ago Behrens Fein- werktechnik invested in an NMV 3000 with AWC34. The AWC pallet magazine has room for 34 components with a diameter of up to 350 mm and 300 mm high, and is there- fore ideal for the average batch sizes which are a part of everyday business. Two more NMV 3000 machines were installed in sub- sequent years – also automated with an AWC. Robo2Go ENTRY INTO WORKPIECE HANDLING RETRO- FITTABLE Available for the NLX 2500. Other machines on request. More information at: robo2go.dmgmori.com 62 TECHNOLOGY E XCELLENCE Thanks to the gantry loader for workpieces up to ø 150 × 120 mm, Behrens can also fully utilize the NLX 1500 overnight and at the weekend unmanned. NLX 1500 with GX5 – automated 6-sided complete machining The NLX 1500 with a GX 05 gantry loader followed in 2018, which loads the machines and removes and deposits the finished parts. The maximum workpiece dimensions of 2 times ø 150 × 120 mm each and a workpiece weight of 5 kg are ideal for our requirements. The magazine of the gantry loader can be equipped with a sufficient number of compo- nents to allow the turning center to operate autonomously for several hours. “In this way, we can make full use of the unmanned third shift during the night and at the weekends”, adds Philip Steinke. The specification of the NLX 1500 is also beneficial for productivity: “The counter-spindle and the driven tools allow us to machine components to comple- tion in an efficient way, and above all on all six sides. » ONE APP FOR STANDARDIZED CONTROL OF ALL Robo2Go MODELS + Conversational programming without robotic knowledge + Programming window for workpiece teaching in < 15 min Robo2Go + Rapid changeover from chuck to shaft part storage + Shafts ø 25 – 1,150 mm, chuck components ø 25 – 170 mm + Load capacity 10, 20 and 35 kg + Stacking magazine Robo2Go Vision + Robust 3D-camera detection, ideal for multi-job function + Supply and removal of unfinished and finished parts using pallets + Cylindrical chuck parts with ø 25 – 175 mm and 20 – 250 mm in length

GX AND GX T GX AND GX T MODULAR GANTRY LOADER SYSTEM + Automation of a machine + Linking of several machines GRIPPERS Double gripper for main spindle Double gripper for main and counter spindle Double gripper for shafts WORKPIECE STORAGE Examples of linkages and modules Stacking magazine for round, tubular or multi-sided material Magazine for irregularly shaped workpieces Rack stacking magazine Shaft storage PERIPHERALS Transfer unit Loading unit Transfer and tilt device Loading and unloading belt Workpiece chute Deburring Blow down Quality control Mechanical measuring 3D measuring AVAILABLE FOR 12 MODEL SERIES WITH MORE THAN 40 MACHINE TYPES Max. Workpiece weight (kg) Max. Workpiece size (mm) Max. Number of pallet stations Product overview GX 3 2 × 3 GX 5 2 × 5 GX 5 T 2 × 5 GX 6 2 × 6 GX 7 2 × 7 GX 10 T 2 × 10 GX 15 2 × 15 GX 15 T GX 35 T GX 60 T 2 × 15 2 × 35 2 × 60 ø 150 × 100 ø 150 × 120 ø 150 × 120 ø 180 × 140 ø 150 × 120 ø 200 × 150 ø 200 × 150 ø 200 × 150 ø 315 × 300 ø 450 × 500 14 / 20 / 26 14 / 20 / 26 14 / 20 / 26 10 14 / 20 / 26 10 / 20 10 / 20 10 15 / 24 / 40 12 / 24 / 40 NRX 2000 NLX 1500, 2000 NZX-S CLX 350 ALX NLX 2500 ALX NLX NZX 2500 / 500 1500 / 800 NLX NZX 2500 / 700 2000 / 800 NTX 1000 – 3000 NZX 1500, 2000 NZX 2500 CTX 2500 / 700 CTX beta 4A CTX CTX beta 2000 TC CTX beta TC 4A gamma TC TECHNOLOGY E XCELLENCE 63

CELOS – DIGITAL FACTORY CUSTOMER STORY – BEHRENS FEINWERKTECHNIK GMBH Quality control of all precision components DMF 200 | 8: Precision to within tens of microns over a traverse of 2,000 mm Behrens Feinwerktechnik experiences the same efficiency in the area of milling. The latest investment has been the DMF 200 | 8 – one of the first models to be delivered by DMG MORI. “We have replaced an older DMF model”, says Philipp Steinke. Development of the machine has been holistic. “The precision is particularly impressive”. One of the reasons for this is the rigidity of the traveling column machine. The design has a consistent overhang throughout the entire working area, while a solid base is provided by a one-piece machine bed made from gray cast iron and three linear guideways in the X-axis. The possibility of machining 2,000 mm long components was one argument in favor of the DMF 200 | 8. According to Philipp Steinke, the other argu- ment was the NC rotary table and the B-axis: “This enabled us to create redundancy for our DMU 80 eV0 linear for 5-axis simultaneous machining of this component size.” Another DMF 200 | 8 innovation that is worth men- tioning is the optimized tool change, which takes place behind the work table – quickly, collision-free and reliably, so that use can be made of the entire clamping area. Another advantage for Philipp Steinke: “The table is so wide that we can use it for several workpieces in parallel”. DMF 200 | 8 RELIABLE MILLING PERFORMANCE OVER A 2,000 mm TRAVEL + Reliable milling performance thanks to consistent overhang + Optimal surfaces and accuracy thanks to direct drive in the Y-axis and Z-axis and an integrated cooling concept + High flexibility when machining thanks to the B-axis milling head with ± 120° swivel range + Large work area with travels of X = 2,000 / Y = 800 / Z = 850 mm + Unique and innovative tool change, fast, collision free and reliably behind the work table Maximized rigidity thanks to 3 linear guideways in the X-axis 64 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – BEHRENS FEINWERKTECHNIK GMBH CELOS – DIGITAL FACTORY Among other things, precision components for general mechanical and systems engineering are manufactured on the DMF 200 | 8. Also aerospace components and medical products. Automation and digitization: Innovative plans for the future Innovation by installing new high-tech machines and raising productivity by means of flexible automation solutions will continue to be decisive considerations for Behrens Feinwerktechnik in the future. “Because of the pandemic, we suspended several proj- ects and concentrated on ensuring continuity and stability in our everyday business”, says Philipp Steinke, referring to the planned introduction of 3D printing and the expansion of digitization. The technical infrastructure for this is already in place. “Nothing therefore stands in the way of digital solutions such as the ones that DMG MORI provides”. The replacement of the first NMV 3000 is sig- nificant, since some of the workpieces are getting bigger: “A machining center from the DMU monoBLOCK series is under dis- cussion as a replacement – automated with a PH CELL, of course”, says Philipp Steinke. He appreciates DMG MORI as a competent partner in both automation and digitization: “The company has such a diversified portfo- lio that we can get everything from a single source, and only have a single contact for all matters.” BEHRENS FEINWERK- TECHNIK FACTS + Established in Hamburg in 1919, relocated to Rellingen in 1996 + About 50 engineers + Manufacturing service provider for customers from mechanical and systems engineering, medi- cal engineering and aerospace Behrens Feinwerktechnik GmbH Industriestrasse 5 25462 Rellingen, Germany www.behrens-fwt.de « DMF 200 | 8 WITH PH CELL NEW SOLUTION FOR NEW POSSIBILITIES + Full accessibility to the machine is retained + Combination of fully automated universal milling machine and flexibility of the DMF + Unparalleled productivity increase thanks to maximum utilization of the DMF + 5-axis simultaneous machining of components with a pallet size of up to 500 × 500 mm + Simple integration thanks to PH Cell modular automation system + Up to 40 pallet positions possible NEW FOR THE DMF 200 | 8 Available for 18 machine models ph-cell.dmgmori.com TECHNOLOGY E XCELLENCE 65

AUTOMATION SOLUTION NHX-AUTOMATION AUTONOMOUS PRODUCTION WITH UP TO 99 PALLETS MORE THAN 750 PALLET-CHANGE AUTOMATION PROJECTS IN 10 YEARS RPS – ROTARY PALLET STORE (NHX 4000 / 5000) + Rotary pallet storage with 5, 14 or 21 additional pallets, up to 23 pallets in total + 500 × 500 mm max. pallet size, 700 kg max. load + ø 800 × 1,000 mm max. workpiece dimensions NHX HIGHLIGHTS + speedMASTER spindles up to 20,000 rpm or 250 Nm powerMASTER spindles up to 16,000 rpm or 1,413 Nm + Chip conveyor with integrated tank and cyclone filter, and 15 bar coolant supply + Extended hydraulic clamping interface, as “Auto-Coupler” (from below) and from above, for more automation flexibility NHX 4000 400 × 400 400 NHX 5000 500 × 500 500 (700) NHX 5500 500 × 500 1,000 NHX 6300 630 × 630 1,500 NHX 8000 800 × 800 NHX 10000 1,000 × 1,000 2,200 (3,000) 3,000 (5,000) ø 630 × 900 ø 800 × 1,000 ø 800 × 1,100 ø 1,050 × 1,300 ø 1,450 × 1,450 ø 2,000 × 1,600 speedMASTER (#40 / HSK-A63) powerMASTER (#50 / HSK-A100) 20,000 221 15,000 250 12,000 807 Fast speed: 16,000 | High performance: 8,000 Fast speed: 528 | High performance: 1,413 • • • • • • • • • • mm kg mm rpm Nm rpm Nm Pallet size (Option) Max. workpiece dimensions SPINDLES Spindle standard Spindle option Control systems CELOS with SIEMENS CELOS with MAPPS on FANUC • Available 66 TECHNOLOGY E XCELLENCE

AUTOMATION SOLUTION CPP – COMPACT PALLET POOL LPP – LINEAR PALLET POOL + Up to 29 pallets + Up to 99 pallets on 2 levels + Max. 4 machines with 2 setup stations + Max. 8 machines with 5 setup stations + 1,000 × 1,000 mm max. pallet size, 3,000 kg max. load + 1,000 × 1,000 mm max. pallet size, 3,000 kg max. load + ø 2,000 × 1,600 mm max. workpiece + ø 2,000 × 1,600 mm max. workpiece dimensions dimensions + DMG MORI MCC-LPS control computer and MCC-TMS tool management system + DMG MORI MCC-LPS control computer and MCC-TMS tool management system We are always on the look- out for innovative solutions for optimizing our processes and acquiring new markets. We have found the ideal partner in DMG MORI. Vince Ciccone President and CEO of Top Grade Molds You will find the complete Top Grade Molds customer story here: https://dmgmori.com/top-grade-molds MCC-LPS – CONTROL COMPUTER SOFTWARE FOR CPP AND LPP PALLET AUTOMATION + Material stock: Overview and planning, incl. raw material and finished part documentation + Tool management: including all tools and comparison lists + Fixtures: Overview, planning and documentation + 32 clamping areas per pallet for multiple workpieces on towers + Order prioritization on the system or PC TECHNOLOGY E XCELLENCE 67

my DMG MORI YOUR ONLINE SERVICE MANAGER STATUS QUO: > 25,000 CUSTOMERS > 125,000 MACHINES my DMG MORI the new customer portal for service optimization MORE SERVICE Fast support and live status of your service requests MORE KNOWLEDGE All relevant documents can be called up digitally MORE AVAILABILITY The direct line to a service expert with guaranteed prioritized processing, Registration in < 3 minutes Every customer benefits – at no extra charge: Already over 25,000 registered customers with more than 125,000 machines! *my DMG MORI is currently available in member states of the European Union, UK, Switzerland, Norway and India. You too can benefit! Register now for free: my DMGMORI.com LIVE, DIGITAL & INTERACTIVE YOUR TRAILBLAZER FOR AUTOMATION AND DIGITIZATION digital-event.dmgmori.com SAVE-THE-DATE: PRE-EMO – LIVE IN PFRONTEN, 20. – 24.09.2021 LEGAL NOTICE: DMG MORI TECHNOLOGY EXCELLENCE magazine for customers and interested parties. Publisher and responsible for the content: DMG MORI Global Marketing GmbH, Walter-Gropius-Straße 7, D-80807 Munich, Tel.: +49 (0) 89 24 88 359 00, info@dmgmori.com Circulation: 300,000 copies. Technical changes, availability and intermediate sale reserved, Our respectively applicable general terms and conditions are valid. 2 N E 1 2 2 0 _ 7 6 2 0 1 2 0 2 P