TEM 3-2021 EN(UK)

CONTENT WORLD PREMIERE 2021 ULTRASONIC 55 MicroDrill 08 30 NZ – DUE, TRE & QUATTRO LASERTEC 3000 DED hybrid DMP 35 with WH 3 CELL With the DMU 65 H monoBLOCK incl. round pallet storage RPS 9, montratec GmbH was able to expand its production into an unmanned third shift. Thanks to digital engineering, the automation cell at Bosch Rexroth consisting of two DMC 80 H duoBLOCKs, robot, cleaning station, etc., could start operation straight away. All processes and movement sequences had already been implemented and tested in advance. 52 08 WORLD PREMIERE 16 AUTOMATION – NZ-Platform – ULTRASONIC 55 MicroDrill – LASERTEC 3000 DED hybrid 14 INNOVATION – DMF 200 | 8 with PH CELL 18 MEDICAL – WORLD PREMIERE: DMP 35 – Waldemar LINK GmbH & Co. KG – K. H. Maske & Söhne GmbH – Automation portfolio – HAIMER GmbH – montratec GmbH – Herrmann CNC-Drehtechnik GmbH – M.T. S.r.l. – NISHIMURA CO., LTD – Schwarzer GmbH – Robo2Go MAX – QT Hydraulic Stock Co., Ltd. All products CLX TC and M1 by PAYZR Equipment-as-a-Service up2parts AI-based calculation ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. The usage of up2parts is simple, intuitive and inreases your success quote vastly. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. Categories #Production & Manufacturing Categories #Planning & Preparation Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Find out more Find out more Find out more Find out more – Fertigungstechnik NORD GmbH – SKF – Metallbau Glawion GmbH – Bosch Rexroth in Bursa – DMG MORI Digital Twin 60 DIGITIZATION – DMG MORI Store – PAYZR by DMG MORI – Lungmetall OHG – up2parts – JUCOWA Metallbearbeitung GmbH – DMG MORI Monitoring, TULIP – AUMA Riester GmbH & Co. KG – my DMG MORI 72 SUSTAINABILITY – CNC Tvar, s.r.o. – DMG MORI Circular Economy – Energy Saving App DMGMORISTORE.COM Register now for free and test the powerful software solutions without risk with just a few clicks: dmgmoristore.com 02 TECHNOLOGY E XCELLENCE Search products

EDITORIAL Dr. Masahiko Mori, President of DMG MORI COMPANY LIMITED and Christian Thönes, Chairman of the Board at DMG MORI AKTIENGESELLSCHAFT, speak about the past and forthcoming challenges of a new normal and about a demanding time in which we continue to innovatively lead the way for customers in our role as a pioneer of transformation. Dr. Mori, how have you experienced the past few months? Dr. Mori: “Challenging” is perhaps the best way to put it. The pandemic has accelerated many things as well as calling them into question – and the world is still undergoing a highly dynamic transformation. It is in such times that the strengths and resilience of our company come to the fore. I am also proud of the fact that we as a GLOBAL ONE COMPANY have managed to grow even closer together and fuse into a united front. Herr Thönes, the latest figures in the DMG MORI AKTIENGESELLSCHAFT interim report for the first half year indicate a pleasing business development. What do you think accounts for this success? Christian Thönes: We invested large sums continually and consistently during the crisis, we innovated and most especially kept our DMG MORI team stable and even developed it – in particular where the service for our cus- tomers is concerned. The positive figures also endorse our strategic triad – automation, digitization and sustain- ability. We are well positioned and are per- sisting with our strong future-orientation. In this respect we are, among other things, expanding our global presence with new production plants. Furthermore, we have for several weeks been implementing our digital subscription model for the first time with PAYZR. In a nutshell: DMG MORI has weathered the crisis extremely well. We have WORLD PREMIERE 2021 become even more innovative, more digital and more resilient. And we are very confident about the future. How would you define the new role of the machine tool in the light of the strategic triad? Dr. Mori: The machine tool stands at the begin- ning of the product-based creation of value- added chains worldwide – the machine is and remains our core. This year’s many world pre- mieres clearly reflect the high significance the machine has for us– first and foremost in the form of the new NZ series. I am firmly convinced that, due to its forward- looking mechatronic design as a thermo- symmetric platform, its unbeatable perfor- mance and high level of precision, this new development will redefine the scope of appli- cation of production turning. And it will do so with unrivalled versatility, productivity and process reliability – for all conceivable geom- etries including gears, bar and chuck work, sliding- and fixed-head turning and from simple to highly complex 6-sided machining. That sounds fascinating ... Dr. Mori: Believe me: it is fascinating, when you glance into the work area and 4 auton- omously operating Direct Drive turrets and their powered tools start up simultaneously. When the B-axes of the 4 turrets all inter- vene in the programmed process at the same time. And it is all the more thrilling when the additional TWIN spindle divides one work area into two independently controlled, compact NZ DUE, TRE & QUATTRO Production turning with up to four turrets, four B-axes and TWIN spindle for 6-sided complete machining in two independent working areas. → More information on this topic from page 8 onwards. 04 TECHNOLOGY E XCELLENCE

EDITORIAL In addition to the M1, the CLX 450 TC is newly available by PAYZR. 6-sided complete machining with reduced setup times thanks to the B-axis. Completely without risk when combined with the new PAYZR business model. → More information on this topic from page 60 onwards. NEW CLX 450 TC BY PAYZR machining areas. This not only enables 6-sided complete machining but also means that cycle times can be reduced by at least an unbeatable 40 % in contrast to comparable machines with 4 turret stations. Two further world premieres will be SMEs in particular now have to deal with exis- tential questions for the future, which go far beyond this: 1. With which partner and on the basis of which infrastructure can a company sustainably plan its own future? announced in the magazine, both from 2. Which supplier offers expertise in the field of advanced technologies. What can customers expect here? Dr. Mori: I do not want to give too much away. The ULTRASONIC 55 microdrill was developed especially for applications in the semiconduc- tor industry. More specifically this involves reliable microdrilling down to a diameter of 0.1 mm in wafer chucks and showerheads made of glass and ceramics. For its part the LASERTEC 3000 DED hybrid opens up new worlds of manufacturing – this time with regard to the integral combination of Directed Energy Deposition and 6-sided Turn & Mill complete machining. With all due respect for the mechanical engineering excellence of DMG MORI, the question nevertheless arises from a market perspective: Is the view of machine tools changing? Christian Thönes: Yes, the focus is changing. It was manufacturing potential that formerly dominated the narrow-minded focus of deci- sion makers on the shop floor. Nowadays this is no longer sufficient. mechatronics, manufacturing technology and automation? 3. Who will support me with the imple- mentation of an end-to-end connectivity and the efficient networking of products, services and digital competence? 4. Who will accompany my enterprise on its path to the platform economy and the realization of data-based business models? It is exactly these challenges with which our customers are confronted that make our “future architecture” so unique and impor- tant for the ecosystem of machine tool con- struction – for maximum added value over the entire life cycle of a machine or automated system, real and digital. “End-to-End” without compromise from a single partner. In view of the abundance of “the new” and in part “the unknown”, do you not see the danger of customers being overwhelmed? Christian Thönes: It is exactly this situation that our open architecture prevents. It offers customers a maximum of variability and security: together with the customer we can design and realize a tailor-made future for his company – step by step and everything from a single source. This is our claim! And we under- pin it with an offer for our customers based on partnership, in which we support them as an enabler, lead the way and win them over with future-oriented solutions and success- ful examples. The customer portal my DMG MORI is just such an example of success. 30,000 compa- nies have to date already contacted our ser- vice organization directly about this. There are currently 130,000 machines networked via the customer portal – including a large proportion of third-party machines. I am sure this figure will be 60,000 customers with over 200,000 machines in the coming years. Another example is the high rate of customer acceptance for the solutions from our part- ner TULIP. Its manufacturing platform ena- bles users to visualize their workflows on the machines and on the entire shop floor and to optimize these with self-written apps without any knowledge of programming. » PAYZR availability limited to selected regions. Contact your local DMG MORI representative for further information and prices. TECHNOLOGY E XCELLENCE 05

EDITORIAL DIGITAL ENGINEERING Up to 4 × faster to production thanks to digital engineering from DMG MORI. → More information on this topic on page 59. Or take the rocketing launch of our new sub- scription model PAYZR as a third reference … You yourself like to refer to the “Netflix for Manufacturing” ... Christian Thönes: Digital business models are new for many customers and have to be explained. PAYZR stands specifically for “PAY with Zero Risk”. Netflix refers to the core of our subscription model: “Subscription & all-in” instead of investment and purchase. Customers avoid the risk of investment, do not have to make any payment but receive full financial flexibility, cost and price transparency and thus also maximum planning certainty. And this applies both to machines and auto- mation solutions (equipment-as-a-service) as well as in the field of software-as-a-service. And what do the customers feel about this? The feedback has been unbelievable: the ben- efits for our customers are convincing and have come across clearly. With PAYZR you get exactly what you need in this demand- ing time of the new and future digital ori- entation. You only pay for what you use – in the form of a monthly basic fee and a use- based payment per spindle in the case of equipment-as-a-service. And the message has come across so well that we are already expanding the PAYZR program. Where equipment-as-a-service is concerned, with the turn-mill machining center CLX 450 TC, there are two cloud-based software offers from our partner up2parts. up2parts Cloud Basic enables entry into the sustainable digitization of the manufacturing environment for our customers. up2parts cal- culation builds on this with the automation of quotation preparation with the aid of artifi- cial intelligence. You will find more informa- tion on this topic in the magazine and in the DMG MORI STORE powered by ADAMOS as a digital point-of-sale. Another top topic in this issue is flexible automation with many application examples. Does this also reflect the mood in the market? Dr. Mori: Absolutely. The automation of a ma- chine tool is becoming ever more important with regard to future competitive ability. Added to this is the fact that customers are increasingly evaluating a machine tool over its entire life cycle. This means that the ini- tial investment only accounts for around 20 percent of the total costs. Although the automation increases the investment slightly, the additional costs prove worthwhile within a very short time – and they do so sustainably from an economic, ecological and cost-effective point of view. In principle this is true for the entire port- folio of 54 products in 13 product lines, with which we cover all relevant requirements with regard to component geometry, workpiece weight and batch size. You will find a multitude of impressive success examples in this magazine: from rotary and linear storage systems with central control computer technology to solutions for flexi- ble pallet and workpiece handling such the WH Flex and Robo2Go and on through to the use of so-called automated guided vehicles. What role does DMG MORI HEITEC GmbH play in this interdisciplinary cosmos? Christian Thönes: DMG MORI HEITEC is a key link in our digital engineering approach. Our primary aim here is to advance the topic of flexible automation within manufacturing cells and systems. This involves first and foremost keeping the growing complexity that results from shorter delivery times and reduced batch sizes transparent and man- ageable for our customers. What role does the digital twin play here? Dr. Mori: The importance of digital twins as fully functioning virtual models, for example of machines or automated machining sys- tems, is growing dynamically. With these extensive data-controlled digital models as part of our integral digital engineering ap- proach, we will gain important knowledge 06 TECHNOLOGY E XCELLENCE

DMG MORI is one of 17 companies nominated in the area of climate protection for the German Sustainability Award, the largest sustainability competition in Europe with over 1,000 applications. at various locations and accepted virtually by the customer before the real overall system was even installed on site. The employees could be trained virtually in advance and the programs written and simulated on the digital twin. Consequently, we are now a full 4 × faster than we would be using conventional means. + Firstly, we are faster into the market thanks to virtual prototyping and specification of the technologies, processes, sequences and system architecture. + Secondly, we are faster to the customer thanks to digital requirements manage- ment and virtual fine-tuning through to system units and the complete system. + Thirdly our customers produce interactive customer acceptance of for our customers that will be used to sig- nificantly increase the efficiency of the real machine over its entire life cycle. What specifically can already be achieved? its digital engineering, Dr. Mori: With DMG MORI now offers a digital development environment for the design and realization of flexible automated manufacturing systems. Unique highlights include the dynamic virtu- alization of machines, assemblies and auto- mation equipment as well as the possibility of simulating all internal system processes and movement sequences. What does this entail in the actual implementation? Christian Thönes: In practical terms, a flexible automated production system was recently configured and tested digitally in record time components faster thanks to training of employees during development, timely programming with simulation and trouble- free installation and commissioning. + And fourthly, the customer achieves optimum performance more quickly thanks to data and knowledge-based service and application support over the entire life cycle of the system through to disposal or recycling and reuse. From the circular economy to sustainability. What does that mean for DMG MORI? Dr. Mori: With its 17 Sustainable Development Goals, “Agenda 2030” has defined a clear framework that is a call for action for all com- panies. DMG MORI has been advancing these topics actively for many years. With a num- ber of strategic measures we are readying ourselves to make a positive contribution for people, society and environmental protection. → More information on this topic from page 76 onwards. EDITORIAL One example: we have bundled our holistic measures for climate neutrality with 3 initi- atives: GREENMACHINE, GREENMODE and GREENTECH. In this way we have achieved, among other things, that our own value cre- ation (‘company carbon footprint’) is now climate neutral. And we are one of the first industrial companies worldwide, as of Janu- ary 2021, to have a climate-neutral ‘product carbon footprint’ – from the raw material to delivery – whereby especially with a view to a sustainable supply chain, we will be calling our suppliers more to account in future. How should we envision this? Christian Thönes: We rely on digitized pro- cesses to increase transparency and to be able to assess and select our suppliers based on their sustainability performance. Our sustainability criteria are integrated uni- formly group-wide in purchasing and supplier organization with the platforms Integrity Next and SAP Ariba. “Integrity Next”, for example, enables transparent identification of emis- sions and helps our suppliers to reduce them. We already evaluate 700 top suppliers via this platform – and by 2022 we will have surpassed the 2,000 mark. Thank you very much for the interview. « SINCE 2021: 100 % CLIMATE- NEUTRAL MANU- FACTURING OF OUR MACHINES TECHNOLOGY E XCELLENCE 07

WORLD PREMIERE – NZ-PLATFORM WORLD PREMIERE 2021 NZ-PLATFORM: DUE, TRE & QUATTRO PRODUCTION TURNING NEWLY DEFINED < 17.8 m2 FOOTPRINT INCLUSIVE OF 4 m BAR LOADER MAXIMUM FLEXIBILITY AND PRODUCTIVITY + Bar machining up to ø 65 mm, chuck parts up to ø 120 mm + Automation + 2 machine bed sizes – Short version for workpieces up to 740 mm – Long version for workpieces up to 1,290 mm + Up to 4 turrets – 80 mm Y-axis at every position – –10° – +100° B-axis at all 4 positions possible + TWIN spindle on the Z-axis with ø 65 mm capacity – Steady rest function hydraulic – SWISSTYPE function with up to 5,000 rpm rotating guide bush – Turning function with up to 4,000 rpm and 60 Nm (100 % DC) – Integrated workpiece unloading device – Bar loader, one or two gantry loaders, in-machine robots, Robo2Go and MATRIS available + 19″ DMG MORI SLIMline touch control panel with FANUC 30iB (400V version) Specify the machine exactly to your needs, instead of making compromises in your machining process due to machine capabilities. Mirko Passerini Technical Director GILDEMEISTER Italiana Tatsuhiko Kuriya Head of R & D DMG MORI Co. Ltd., Iga 08 TECHNOLOGY E XCELLENCE

TS WORLD PREMIERE – NZ-PLATFORM Modular machine concept: Turret including B-axis at all 4 positions (T1-T2-T3-T4) possible. An additional TWIN spindle (TS) can be added. SYMMETRICAL MACHINE BASE + Excellent thermal stability + Constant rigidity in all positions VERTICAL MACHINE DESIGN + Compact footprint: 17.8 m2 incl. 4 m bar loader + Machine depth < 2.3 m + Efficient chip evacuation + Perfect accessibilty to the working area UP TO 4 TURRETS WITH 4 Y-AXES, 4 B-AXES AND TWIN SPINDLE NZ DUE – 2 TURRETS NZ TRE – 3 TURRETS NZ QUATTRO – 4 TURRETS • Available Short bed – 740 mm turning length Long bed – 1,290 mm turning length • • • • • • Free choice of positioning at T1 – T4 for the DUE & TRE B-axis at every position possible Additional TWIN spindle (TS) ideal on long bed but possible also on short bed version TURNING PERFORMANCE MILLING PERFORMANCE + turnMASTER main and counter spindle with up to 7,000 rpm + 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW (5,000 rpm as standard) and 174 Nm (100 % DC) + 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 0.4 mm/rev feed // 750 cm3/min metal removal rate) + 36 month warranty with unlimited spindle hours – 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45 HYDRAULIC SPOOL Dimension: 35 × 180 mm Material: CK 45 Simultaneous machining with 2 Y- and 2 B-axes MECHANIC HYDRAULIC SCREW WITH GEAR DISTRIBUTOR Dimension: 48 × 170 mm Material: C 40 Gear hobbing and gun drilling Dimension: 49 × 38 mm Material: Brass B-axes, heavy cutting operations AUTOMOTIVE PISTON Dimension: ø 53.3 × 178.5 mm Material: 16MnCr5 Machining with tailstock, simultaneous use of 2 Y-axes and gear hobbing TECHNOLOGY E XCELLENCE 09

WORLD PREMIERE – NZ-PLATFORM EXAMPLES OF CONFIGURATIONS NZ DUE – TWO TURRETS WITH TWO Y-AXES & UP TO TWO B-AXES >> Short & long bed >> Long bed with TWIN spindle for two independent work areas TS NZ TRE – THREE TURRETS WITH THREE Y-AXES & UP TO THREE B-AXES >> Short & long bed >> Long bed with TWIN spindle for two independent work areas TS NZ QUATTRO – FOUR TURRETS WITH FOUR Y-AXES & UP TO FOUR B-AXES >> Short & long bed >> Long bed with TWIN spindle for two independent work areas TS – 10° + 100° B-AXIS + At all 4 positions possible + −10°– +100° swivel range – Standard tools instead of special angle tools – 5-axis simultaneous operation possible 10 TECHNOLOGY E XCELLENCE TWIN SPINDLE (TS) + Two independent work areas for 6-sided complete machining – Turning function with up to 4,000 rpm and 60 Nm (100 % DC) – SWISSTYPE function with up to 5,000 rpm rotating guide bush – Steady rest function

INTERVIEW – ANTON HÄRING KG The new NZ platform provides the maximum number of possibilities for complete machining of all six sides with up to four independent turrets, up to four B-axes and the TWIN spindle for two independent work areas. D.Eng. Jürgen Häring Owner and Managing Director Anton Häring KG WHERE THE POSSIBILITES ARE ENDLESS Machines such as those in the NZ series operate around the clock, seven days a week. This requires a perfectly symmetrical design for mechanical rigidity and thermal stability. Only then is functional perfection possible. We discussed precisely this with Jürgen Häring, the owner and Managing Director of Anton Häring AG. Your company had already ordered two machines from the new NZ platform from DMG MORI long before it was officially launched on the market. What fascinates you so much about the turning centers? On one hand, we were able to accompany the new development right from the start, mean- ing that not only our experience but also a great deal of blood, sweat and tears has been built into the NZ machines. And on the other hand? On the other hand, we found a partner in DMG MORI who listens and has also obviously understood what it’s about. And what is it about? As a technology company, it is about becom- ing more and more globally competitive in order to remain successful in the long term. This may sound easy, but it took a lot out of us in the cooperation to achieve tried and tested production turning. Where has the innovative gap Is the trend towards more sustainability also been finally found? In digitization there is a rule whereby a platform always beats the individual prod- uct. DMG MORI transferred this idea to mechanical engineering in collaboration with us and created a solution that is far supe- rior to previous manufacturing equipment, combined with the tremendous advantages of the unique modularity. This will allow us to cover all of the lengths, diameters and complexities of our range of components requiring production turning based on the same concept: Bar or chuck parts, sliding- or fixed-head turning and from simple to highly complex. With up to four autonomous turret stations, including a B-axis at every station and optionally also an additional TWIN spindle (TS). To be specific: Thanks to this TWIN spindle, cycle times can be reduced by an incomparable 40 % in com- parison to similar machines – at least. And also: All assemblies, modules and com- ponents are compatible with each other within the NZ platform – from the tool holders to the part programs. It couldn’t be possible to have more freedom and flexibility. reflected in the new development? This topic is becoming increasingly important. So yes, the NZ reflects the trend. I am par- ticularly impressed with the heat exchange concept. This is a revolution with which the energy balance of the NZ machines will massively improve in every configuration and expansion stage. This helps us on our way to climate neutrality. « ANTON HÄRING KG FACTS + Around 4,000 employees carry out development and produc- tion for customers all over the world in a floor area of approx. 130,000 m2 + Five locations on four continents (GER, POL, USA, CHN, TUN) + Three million parts per day + About 1,000 production machines at four locations worldwide Anton Häring KG Anton-Häring-Straße 1 78585 Bubsheim, Germany www.anton-haering.com TECHNOLOGY E XCELLENCE 11

WORLD PREMIERE – ULTRASONIC 55 MicroDrill WORLD PREMIERE 2021 ULTRASONIC 55 MicroDrill > 10,000 HOLES DRILLED RELIABLY INTO IN A SINGLE COMPONENT The semiconductor industry in particular requires machine concepts that are perfectly coordinated with the application. We have developed this machine concept for reliable, high-productivity drilling of micro-holes with a diameter of down to 0.1 mm in wafer chucks and showerheads made from technical glass and ceramics! Patrick Diederich Managing Director DMG MORI ULTRASONIC Lasertec GmbH ≥ 0.1 mm SHOWERHEAD Dimensions: ø 500 × 10 mm Holes: 10,000 × ø 0.5 mm Material: Aluminum oxide HARD BRITTLE ULTRASONIC – machining of hard and brittle materials Also available as the DMG MORI Technology Cycle ULTRASONIC microDrill for integration in ULTRASONIC 50 or ULTRASONIC eVo machines with an HSK-A63 holder! Micro-drilling including ULTRASONIC superimposition with amplitudes of ≤ 10 µm (15 – 65 kHz) HIGHLIGHTS + High-stability and efficient drilling for mass production in the semiconductor industry + 35,000 rpm drilling spindle for tiny tool diameters (from ø 0.1 mm) + ULTRASONIC 3rd generation integrated for minimal cutting force + High-precision drilling force control for process stability (< 1 N), drilling with constant force and continuous tool wear monitoring + Automatic ejector for drilling cores + Ultra-low-flow internal coolant supply (up to 40 bar), flow monitoring with resolution of < 1 ml – suitable cooling at all times! 12 TECHNOLOGY E XCELLENCE

WORLD PREMIERE – LASERTEC 3000 DED hybrid WORLD PREMIERE 2021 LASERTEC 3000 DED hybrid ADDITIVE AND SUBTRACTIVE MACHINING AT MAIN AND COUNTER SPINDLE HIGHLIGHTS + Combined directed energy deposition and 6-sided Turn & Mill complete machining with automatic changeover + 1 kg material build rate per hour, powerful laser sources: Fiber-guided diode laser with 3 kW as standard (6 kW optional) + Large work area for components up to ø 670 mm × 1,500 mm in length (optionally 3,000 mm) + Smallest footprint in its class at 6.8 m × 4.5 m and 2.7 m high + Twin powder conveyors for multi-material applications and graded material + Integrated process monitoring with AM assistant / AM evaluator and comprehensive sensor package AEROSPACE ROCKET NOZZLE Dimensions: ø 450 × 450 mm Material: Stainless steel > Building of large-diameter workpieces MECHANICAL ENGINEERING SCREW CONVEYOR Dimensions: ø 150 × 600 mm Material: Stainless steel and cobalt alloy > Building of long workpieces & hard coating Automatic changeover between laser head and milling spindle. TECHNOLOGY E XCELLENCE 13

DMF SERIES UNCOMPROMISING AND REVOLUTIONARY – THE DMF 200 | 8 WITH PH CELL ADDITIONAL CAPACITY EXPANSION USING TOOLING COLUMNS < 10 m2 FOOTPRINT Additional footprint for the PH CELL 2 CONCEPTS IN ONE SYSTEM The flexibility of the DMF and the productivity of a fully automated DMU 50 THE BEST ERGONOMICS Using a control panel that can be moved between the machine and the PH CELL MODULAR PH CELL CONCEPT For workpieces up to 500 × 500 × 750 mm and 300 kg 100 % UTILISATION Possible by means of automation WORK TABLE SIZE INCREASE OF + 450 mm Longer fixed table for easy integration of an A-axis FULL ACCESSIBILITY NO LOSS OF PRODUCTION TIME To the working area of the DMF thanks to side loading Thanks to setup of the PH CELL during machining Maximum efficiency and productivity. The DMF 200 | 8 with PH CELL combines the flexibility of a DMF machine with the productivity of a fully automated DMU 50 in one system. The ideal table concept of the DMF 200 | 8 with PH CELL offers outstanding flexibility. Fabian Suckert Managing Director DECKEL MAHO Seebach 14 TECHNOLOGY E XCELLENCE

DMF / DMV SERIES DMF – TRAVELING COLUMN EXPERTISE – IN ALL INDUSTRIES HIGHLIGHTS + 6 axes for maximum flexibility: Integration of a C-axis and an indexing head A-axis optionally possible + 80 m/min rapid traverse: X / Y rapid traverses in dynamics package (optional) + 5 µm extreme accuracy in the double ball bar test + Up to 3,000 kg: Maximum table load, up to 800 kg load on the integrated round table + speedMASTER spindles with up to 20,000 rpm and 200 Nm + Machining time reduction by integrating milling / turning technology + No loss of production time by means of pendulum machining with a partition + Maximum ergonomics by means of mobile control panel and full accessibility during crane loading; optional through-loading option Maximized rigidity thanks to 3 linear guideways in the X-axis DMV DMC V IS BECOMING DMV Facelift with optimizations for the benefit of the customer + Faster tool change and improved chip evacuation + Bigger automation door for accepting larger workpieces + Stealth design with improved accessibility during crane loading + > 110 options and development stages, e. g. 20,000 rpm speedMASTER spindle and NC indexing heads + 21.5″ ERGOline control, CELOS with SIEMENS and CELOS with HEIDENHAIN DMC 1150 V DMV 115 DMC 1450 V DMV 145 DMC 1850 V DMV 185 Y-axis 1,100 800 700 DMV / DMF TRAVELS DMF 260 | 11 DMF 360 | 11 DMF 200 | 8 DMF 300 | 8 The DMF 180 | 7 and DMF 260 | 7 machine models are still available. 5 1 1 V M D 5 4 1 V M D 5 8 1 V M D 1,150 1,450 1,850 2,000 2,600 3,000 3,600 X-axis TECHNOLOGY E XCELLENCE 15

AUTOMATION AUTOMATION PORTFOLIO WITH 13 PRODUCT LINES AND 54 PRODUCTS CHANGEOVER TIME TURNING G N I L D N A H E C E I P K R O W G N I L D N A H T E L L A P SR (WASINO) IMTR (NTX 1000) MILLING Robo2Go Milling WH Cell 1 PH Wheel 3 AWC (NMV / CMX V) RPS 2 NEW Robo2Go MAX Robo2Go PH Cell PH 150 SPECIFIC TO THE MACHINE UNIVERSAL 16 TECHNOLOGY E XCELLENCE

AUTOMATION DMG MORI always thinks one step ahead – collaborative and autonomous handling of workpieces, pallets and tools with our AGV solutions. Cornelius Nöß Managing Director DECKEL MAHO Pfronten DRIVERLESS TRANSPORT SYSTEM AGV – AUTOMATED GUIDED VEHICLES MATRIS GX / GX T WH FLEX WH-AGV LPP CPP PH-AGV TH-AGV SCALABLE (≥ 1 MACHINE) 1 DMP, CMX V, CMX U, DMU, DMU monoBLOCK, DMU eVo, LASERTEC 2 NHX, DMC H linear, monoBLOCK, duoBLOCK, Portal 3 DMC 65 monoBLOCK, DMU 65 H monoBLOCK COMPLEXITY TECHNOLOGY E XCELLENCE 17

WORLD PREMIERE – DMP 35 WORLD PREMIERE 2021 DMP 35 – AUTOMATED 6-SIDED COMPLETE MACHINING UP TO 100 kg Maximum table load with 5-axis machining 3.15 m2 FOOTPRINT Compact milling with a minimal footprint + 20 % STATIC RIGIDITY Makes it possible to machine aluminum to titanium MAXIMUM FLEXIBILITY By means of optional 5-axis simultaneous machining MAXIMUM PRODUCTIVITY By means of WH 3 cell with an additional footprint of just 1.15 m2 INDUSTRIES 24,000 rpm & 52 Nm 15,000 rpm and 78 Nm as standard < 6 µm ACCURACY Exceptional accuracy in the double ball bar test 19″ SLIMline MULTI- TOUCH CONTROL AND SIEMENS With new programming for simpler setup of the WH 3 CELL 1,285 mm 1,353 mm Travels (X / Y / Z): 350 / 420 / 380 mm GOOD ACCESSIBILITY Due to 500 mm door opening with a machine width of 1,285 mm OUTSTANDING PROCESS RELIABILITY With internal work area doors and efficient chip evacuation HYDRAULICS / PNEUMATICS TOOLING AUTOMOTIVE VALVE HOUSING Dimensions: 60 × 60 × 120 mm Material: 7075 aluminum MILLING CUTTER Dimensions: ø 12 × 75 mm Material: 1.4057 BEARING HOUSING Dimensions: 100 × 100 × 100 mm Material: 16MnCr5 MEDICAL BONE PLATE Dimensions: 118 × 120 × 12 mm Material: Grade 2 titanium 18 TECHNOLOGY E XCELLENCE

WORLD PREMIERE – DMP 35 Industries such as the medical sector have longed for this: With the new DMP 35, DMG MORI has the most powerful machine in its class, with a minimal footprint of just 3.15 m2. Fabian Suckert Managing Director DECKEL MAHO Seebach DMP 35 WITH WH 3 CELL 6-SIDED COMPLETE MACHINING + From raw material to finished part in one end-to-end, automated process chain + Automated complete machining of a component in a minimal footprint of 4.3 m2 (incl. WH 3 Cell) + Increased autonomy by means of flexible workpiece handling of WH 3 Cell + Integrated process covering different components from different industries + New, intuitive program entry for simple, fast setup of the WH 3 Cell PROCESS SEQUENCE 1. Raw material is picked up from the workpiece carrier (neutral cycle time) 2. Raw material is oriented in the alignment station of the WH 3 Cell (neutral cycle time) 3. Semi-finished part is picked up from the fixture by the 2nd gripper 4. Raw material is deposited in the location freed up by the semi-finished part 5. Finished part is removed 6. Semi-finished part is deposited in the location freed up by the finished part 7. Finished part is placed in workpiece carrier 1 4 6 DMG MORI included Swiss toolmaker Mikron Tool as a partner in its Qualified Products Program in 2019. Mikron Tool has extended the DMQP portfolio to include high-precision tools for micro-machining hard-to-machine materials such as stain- less and heat-resistant alloys, titanium alloys or cobalt chrome. The core applica- tion areas for Mikron tools with a diameter of 0.2 to 8 mm include the medical sector and the watchmaking industry as well as the automotive and aerospace sectors. “Crazy” tools with internal cooling channels and a diameter of 0.2 to 8 mm. For BT30 / SK30 and BBT30 and also HSK40. MIKRON TOOL SA AGNO FACTS + Founded in 1998 as a spin-off of the in-house Cutting Tools department of Mikron SA Agno + “CrazyDrill” was introduced as the world’s fastest small drill in 1999. + In 2013 Mikron Tool set a milestone in milling technology with the launch of the “CrazyMill Cool” micro milling cutters: Thanks to internal cooling, hard-to-machine materials such as titanium or cobalt-chrome can be machined up to 20 times faster Mikron Switzerland AG, Agno, Division Tool Via Campagna 1, 6982 Agno, Switzerland www.mikrontool.com TECHNOLOGY E XCELLENCE 19

CUSTOMER STORY – WALDEMAR LINK GMBH & CO. KG Waldemar Link GmbH specializes in the production of endoprosthesis components, such as these acetabular cups made from Ti6Al4V. COMPETITIVE WITH INTEGRATED SYSTEM SOLUTIONS Since it was established in 1948, Waldemar Link GmbH & Co. KG from Norderstedt near Hamburg has gone from being a specialist company for hospital supplies to an inter- national manufacturer of implants and instruments. The developers and designers at LINK constantly collaborate with sur- geons to develop products of increasingly high quality. With about 1,300 employees worldwide, the company is represented on five continents. As far as production is concerned, the company relies on inno- vative manufacturing solutions that meet medical engineering requirements at all times. More than 50 CNC machine tools from DMG MORI alone are in three-shift use in 20 TECHNOLOGY E XCELLENCE the factory buildings at the company head- quarters – and the amount of automation has been increasing for several years. The latest installations include two NTX 1000 turning and milling centers with Robo2Go for machining acetabular cups and an NTX 1000 for manufacturing femoral stems. ENDOPROSTHESES FOR A MOBILE AND PAIN-FREE LIFE Demographic development and surgical advancements are two major factors pro- moting the continuous growth in med- ical engineering. Endoprostheses alle- viate shoulder, hip and knee pain. At the same time, modifications are becoming ever more frequent due to increasing life expectancy, among other things. With an almost complete range of products, LINK differentiates itself from similarly sized competitors and is setting standards in endoprosthetics – particularly for patients: “Every medical case gives someone hope for a mobile, pain-free life”, emphasizes Thomas Kuhlmann, production manager at LINK. It is about improving the quality

CUSTOMER STORY – WALDEMAR LINK GMBH & CO. KG We must always guarantee that our products have consistently high quality. This has been very successfully implemented with manufacturing solutions from DMG MORI, such as the NTX 1000 with Robo2Go. Thomas Kuhlmann (right) Production Manager and Carsten Schöttler Manufacturing Manager at LINK of life of patients all over the world. “Never stand still – that motivates our employees anew every day.” Production target: automatic manufactur- ing for at least 48 hours This passion is paired with creativity in the production department, where increas- ingly modern manufacturing solutions have been used for many years – the majority of which are from DMG MORI. “We have seen all the milestones first hand, from the first CNC machines to 5-axis HSC machining and 6-sided turning and milling and we continue to rely on innovations,” says Thomas Kuhl- mann. Automated production, for example, has become standard. “In this way, we want to manufacture for at least 48 hours unat- tended, or at least with little operator attend- ance, to give our specialists additional free- dom to organize other work.” Teamwork is also encouraged: “In the past, everyone was responsible for their own machine, but now there are only a few people looking after a large number of machines, which requires a considerable amount of coordination.” » NTX 1000 6-SIDED TURN & MILL COMPLETE MACHINING HIGHLIGHTS + compactMASTER turning / milling spindle with 12,000 rpm (20,000 rpm optional) and 36-month warranty with unlimited number of operating hours as standard + 5-axis simultaneous machining thanks to Direct Drive B-axis with 120° swivel range + Four-axis machining thanks to lower turret as second tool carrier TECHNOLOGY E XCELLENCE 21

CUSTOMER STORY – WALDEMAR LINK GMBH & CO. KG from production Experience influences every new investment – especially as LINK no longer focuses on purchasing a stand- NTX 1000: AUTOMATED 6-SIDED COMPLETE MACHINING OF 6,000 ACETABULAR CUPS PER MACHINE PER YEAR ard machine tool but on the process around manufacturing a component, as the latest acquisitions from DMG MORI show. “With our MobileLink we use additively manufactured acetabular cups,” explains Carsten Schöttler, production manager at LINK. The big chal- lenge was the handling of the 3D-printed raw parts with their rough surfaces. “After all, we have to guarantee consistently high quality in an automated process.” DMG MORI reliably implemented this task with two pro- duction solutions, each consisting of an NTX 1000 and a Robo2Go. The ease of operation of the systems was also a decisive factor, as Carsten Schöttler adds: “No programming knowledge is required to teach the Robo2Go.” The software conveniently guides the operator through the process. A total of six NTX 1000s are responsible for processing the acetabular cups in all their variants at LINK. Each machine produces 6,000 parts per year. “It means that despite all the automation, we still have to remain flexible to be able to handle this mix of pro- duction,” says Carsten Schöttler. Hip stem production with bar feeder and parts accumulator DMG MORI has designed another NTX 1000 at LINK for the automated production of femoral stems. The complex workpieces are machined straight from the bar, while a removal unit places the finished stems onto an accumulator that holds up to 160 parts before they have to be removed. “Here, too, we achieve autonomous production over many hours,” says a delighted Carsten Schöt- tler. In addition, the NTX 1000 uses oil rather than conventional coolants: “We only machine materials that are difficult to cut, such as tita- nium and cobalt-chrome. We can significantly extend tool life with oil – which is another important factor in automated production.” LINK's latest investments include two NTX 1000 systems with Robo2Go for the automated manufacture of acetabular cups. 22 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – WALDEMAR LINK GMBH & CO. KG Robo2Go FLEXIBLE WORKPIECE HANDLING FOR SMALL AND MEDIUM SIZE BATCHES + Rapid changeover from chuck to shaft parts tray + Shafts ø 25 – 150 mm, chuck parts ø 25 – 170 mm + Stacking magazine + Pressure reduction for thin-walled workpieces + Fast programming thanks to predefined program blocks An NTX 1000 produces 6,000 acetabular cups per annum. The finished workpieces are transported outside the machine via a parts accumulator. Robo2Go 2nd Generation with chuck parts tray. Programming interface for teaching-in workpieces in less than 15 min In both cases, 6-sided turning and milling makes a major contribution to LINK's ability to ensure productive manufacture of the ace- tabular cups and femoral stems – not least thanks to the high manufacturing quality, as Carsten Schöttler explains: “The more pre- cisely we turn and mill the demanding com- ponents, the less effort is required during finishing, which is often performed manually.” monitoring and analysis of the large quan- tity of data that we receive from production also helps us to plan our processes in an even better way and, above all, safeguard the quality of our products.” Innovative hardware and consistent digitization are regarded as an important basis for further growth. WALDEMAR LINK FACTS + Established in 1948, headquarters in Norderstedt near Hamburg + 1,300 employees worldwide + Development and manufacture of high quality implants such as endoprostheses and surgical instruments Innovative into the future For Thomas Kuhlmann, continuous process optimization also includes a move towards digitization: “The fact that DMG MORI equips its machines with the IoTconnector as standard gives us a good basis for future digitization projects.” LINK also uses DMG MORI Messenger for monitor- ing production. “This is because consistent Waldemar LINK GmbH & Co. KG Barkhausenweg 10 22339 Hamburg, Germany www.linkorthopaedics.com « TECHNOLOGY E XCELLENCE 23

CUSTOMER STORY – K. H. MASKE & SÖHNE GMBH PROCESS OPTIMIZATION FROM A SINGLE SOURCE Established in 1967 in Bönningstedt, near Hamburg, K. H. Maske & Söhne GmbH has always been a trustworthy partner for well- known customers in the medical, marine, oil and shipping sectors. The manufac- turing service provider employs about 100 specialists who, with their experience and high level of expertize, primarily produce sophisticated implants and medical devices. The capacity includes about 50 machining centers and lathes from DMG MORI. The lat- est acquisitions are two NZX 2000 | 800s with gantry loader and two automated NTX 3000s. Maske invested in these two systems as part of a turnkey project for manufacturing the casing of an X-ray tube. From programming to commissioning and training of employ- ees, DMG MORI has sustainably optimized the entire process. With all the challenges over the past twelve months, many companies have clearly felt the importance of local production and regional suppliers in overcoming global bottlenecks. “As a manufacturing service provider, we continuously review our flex- ibility and profitability so that we can work more competitively than ever,” explains Maik Maske. Together with his father Michael and sister Melanie, he is the third generation to manage the family business. Quality is more important than profitability: “We consistently machine complex, high-quality components that are often made from sophisticated special alloys.” MAXIMUM EFFICIENCY THANKS TO 6-SIDED TURN & MILL COMPLETE MACHINING The casing for an X-ray tube and the associ- ated cover are such components. “Until now, five setups on lathes and machining centers were required to manufacture the casing alone,” says Maik Maske, looking back at the previous lengthy process. The switch to 6-sided turn & mill complete machining was only a matter of time. “However, we went a step further and commissioned DMG MORI to undertake a turnkey project for the entire process.” The aim was to make it as efficient as possible. DMG MORI as a turnkey partner: One Face to the Customer As a turnkey partner, DMG MORI provides everything from a single source, from machine tools and automation solutions to CAM pro- gramming and the design and procurement of tools and fixtures. So it was in the case of the Maske project. Within six months, DMG MORI engineers at the Wernau facility developed the entire solution and implemented it using products from the group's extensive portfolio: two NTX 3000s from Japan. One machine is automated with a Robo2Go from Bielefeld and the second NTX 3000 is automated with a MATRIS robot from Japan. fact that DMG MORI Optimal processes: experienced DMG MORI engineers and an extensive equipment portfolio “The looks after everything in a turnkey project is a tremen- dous advantage for us,” says Maik Maske. The design is completely in the hands of expe- rienced engineers: “Projects such as this are their everyday business and they know inside out both their group's portfolio and the products from their suppliers.” In the areas of tools and workholding, DMG MORI relies on DMQP (DMG MORI Qualified Products) partners that work in accordance with the same quality standards as the machine tool manufacturer. » We were impressed with the result of the two automated NTX 3000s. DMG MORI delivered the entire package: Machine, automation, process, tools and fixtures from a DMQP partner. Maik Maske Management Member K. H. Maske & Söhne GmbH TECHNOLOGY E XCELLENCE 25

CUSTOMER STORY – K. H. MASKE & SÖHNE GMBH DMG MORI Messenger shows us the performance of indi- vidual machines in a very simple and transparent way. This allows us to optimize production in a targeted manner. Maik Maske Management Member K. H. Maske & Söhne GmbH Thanks to Robo2Go and MATRIS, the two NTX 3000s can work autonomously for many hours. Additionally, a turnkey project frees up capac- ity: “The process design and coordination with all of the suppliers would have been at the expense of other important tasks in our everyday work.” 60 % fewer setups thanks to 6-sided turn & mill complete machining Maik Maske is impressed with the result of the turnkey project. The casing is man- ufactured on an NTX 3000 which, thanks to MATRIS automation, works completely independently for several hours. The cover of the X-ray tube is also manufactured on an NTX 3000. A Robo2Go looks after the auto- mation for many hours. The raw parts are fed in via the integrated stacking magazine. The finished parts are automatically put into transport boxes. “In the long term, we will continue to reduce our third shift with the aid of automation solutions such as this,” says Maik Maske. The two turning-milling centers make a significant contribution to the effi- ciency of the manufacturing solutions. Maik Maske says about the improvement: “Thanks to 6-sided turn & mill complete machining with B-axis, we have reduced the number of setups in casing production from five to two. This minimizes our setup times as well as the 78 cutters in each of the tool magazines of the two NTX 3000s.” In-process measurement and DMG MORI technology cycles There is also a Renishaw touch probe for carrying out final quality control. “We are improving accuracy because manual meas- uring is a thing of the past.” The complex machining of both components also includes eccentric turning. “For this, DMG MORI uses an in-house technology cycle which makes complete machining possible.” Maske will also benefit from the versatility of the NTX turning and milling centers when producing other components in the future. Future-proof manufacturing with automation and digitization For Maik Maske, automated production solu- tions are the way to future-proof production. The same applies to progress in the field of digitization: “It is no longer just a matter of paperless working, but rather continuous evaluation and analysis of data.” DMG MORI Messenger allows him and his team to access information transparently regarding the per- formance of individual machine tools, for example. “From this we can identify optimiza- tion potential. Even the little things make a dif- ference overall”. Maske also uses NETservice from DMG MORI: “With the remote service, many problems can be solved quickly and easily without a service engineer having to travel here.” The casing and the cover of the X-ray tube are turned eccentrically using an exclusive DMG MORI technology cycle. 26 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – K. H. MASKE & SÖHNE GMBH K. H. MASKE & SÖHNE FACTS + Founded in 1967 in Bönningstedt, near Hamburg + About 100 skilled staff + Partner to well-known customers in medical engineer- ing and aerospace + Many years of experience in the manufacture of sophisticated implants and medical devices to the strategy of optimizing processes with turnkey projects. “There will always be prod- ucts for which this is absolutely the right way of proceeding to remain competitive.” « K. H. Maske & Söhne GmbH Ellerhorst 8 25474 Bönningstedt, Germany www.cnc-maske.de Integrated turnkey projects provide competitiveness In December 2019, the turnkey project was not expected to be implemented during the year of the pandemic. Maik Maske is therefore all the more pleased that everything went well – on the part of DMG MORI and also in his own company: “Thanks to our medical customers and the help of strict hygiene measures, we survived 2020 comparatively well. A recovery of the situation was already noticeable at the beginning of 2021”. He also wanted to adhere Tested High-Performance Lubricants for Medical Technology A harmonised range of non-cytotoxic and certiﬁ ed lubricants. www.fuchs.com/de/en TECHNOLOGY E XCELLENCE 27

CUSTOMER STORY – HAIMER GMBH Ensuring that it is the machines that run and not the employees is only possible if tools are optimally preset. Andreas Haimer Managing Director Haimer GmbH and President of the Haimer Group DIGITIZATION IN TOOL MANAGEMENT Over the past 45 years, HAIMER has devel- oped from a small company to become an innovative global player in tool management for all aspects of machine tools. In addition to an extensive range of tool holders, the portfolio also includes shrink-fit and balanc- ing machines, 3D sensors, solid carbide cut- ting tools and tool presetting equipment. On 1st January 2017, HAIMER took over and inte- grated what was then DMG MORI Microset GmbH. The current HAIMER Microset prod- ucts have finally established the family-run company as the leading system provider for complete tool management for all produc- tion machines. “During the takeover of DMG MORI Micro- set, we agreed an intensive technology partnership with DMG MORI. This allows all DMG MORI customers to acquire and even finance our first-class equipment and tool technology via the DMQP Program”, explains Andreas Haimer, Managing Director of HAIMER. The production plant in Motzen- hofen that was opened in 2018 has been grad- ually equipped with numerous DMG MORI machining centers over the past few years. in Motzenhofen Efficient high-end machining The highlights include four automated NHX 4000 machines from DMG MORI. The compact, high-class and dynamic machine construction quickly pays for itself, says Plant Manager Manfred Mayr: “The machines are simply more agile and the tool paths are shorter. This has enabled us to optimize our programs and signifi- cantly reduce machining times. The energy efficiency and pneumatic components are also completely new dimensions.” In addi- tion, the NHX models are equipped with reli- able speedMASTER spindles – including a 36-month warranty with no hourly limit. Cost effectiveness and process reliability thanks to digitization and automation Thanks to the RPS 12 rotary pallet stor- age system, the four horizontal machining centers run highly productively and trou- ble-free in 3-shift operation – overseen by just one employee. Each machine has twelve 400 mm square pallets available for processing different components. “The NHX 4000 machines with 12-station rotary pallet storage make us extremely flexible, even where smaller batch sizes and short- term changes in the production process are 28 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – HAIMER GMBH via QR codes. Not until these steps are com- pleted do employees collect their tools and transport them to their machines on special tool carts. Andreas Haimer goes on to tell us: “Ensuring that it is the machines that run and not the employees is only possible if tools are optimally preset.” PRODUCTION PLANNING with ISTOS – process instructions with TULIP Recently the Haimer Group has started using the latest digital solutions from DMG MORI: for example, HAIMER Microset GmbH relies on PRODUCTION PLANNING tools from ISTOS. Assembly processes and instructions are also currently being implemented and optimized digitally with the “No-Code” TULIP program. « concerned”, stresses Manfred Mayr. In order to operate the machines as autonomously as possible for the production of a wide range of different products, each of the four NHX 4000 machines is equipped with a 183-station tool magazine. The Plant Manager sees a key success factor in the fact that all tools for these machines have an RFID chip on the tool holder, which is scanned at a dedicated sta- tion when the tools are changed. This means the control receives the correct presetting data digitally from the HAIMER Microset VIO linear presetter. Input errors and mistakes are therefore eliminated. Digital data flow between the tool room and machining center An important basic requirement for eco- nomic operation of the NHX 4000 and all other machine tools is a well-organized tool room. This is also a top priority for the Plant Manager. “The use of our own products enables seamless digitization right through to the machine. Every tool is assembled, shrunk, measured and balanced.” All data are recorded digitally on the RFID chip or via digital interfaces such as post-processors or HAIMER GMBH FACTS + Founded in Igenhausen in 1977 + Approximately 800 employees + Global player for innovative tool management + Development and production of tool holders and machines in the field of shrinking, balancing and presetting technology HAIMER GmbH Weiherstraße 21 86568 Igenhausen, Germany www.haimer.com 1 1. HAIMER has invested in four identically configured NHX 4000 4-axis horizontal machining centers, which run efficiently and trouble-free in 3-shift operation thanks to the automation and their respective 183-tool magazines. The smooth running and fast indexing ring-type magazine of the NHX 4000 has three wheels and is charac- terized by its high level of process reliability. The magazine is of course filled with HAIMER tool holders and tools. 2. Manfred Mayr, Plant Manager at HAIMER GmbH 2 TECHNOLOGY E XCELLENCE 29

CUSTOMER STORY – MONTRATEC GMBH Thanks to the use of tooling columns combined with the process reliability of the automated DMU 65 H monoBLOCK, montratec has extended production to include an additional, completely unmanned shift. SMART AUTOMATION SOLUTIONS FOR FLEXIBLE PRODUTION The intralogistics company montratec GmbH optimizes its customers' internal transportation and assembly operations with its montrac® modular monorail and shuttle transport system – from a batch size of one to high-volume production. Customers of the intelligent intralogis- tics solutions include leading medical firms and industrial companies in the automotive, plastics, optics and food industries, among others. montratec’s 140 employees trouble-free development, production, sales and ser- vice of customized montrac® installa- tions. Where technology is concerned, three CNC machine tools from DMG MORI ensure efficient and reliable in-house pro- duction of montrac® components for the facilitate 30 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – MONTRATEC GMBH The perfect chip removal of the DMU 65 H monoBLOCK ensures a high degree of process reliability. Ideal for an additional unmanned shift. monorail and different types of transport shuttles. The highlight is the DMU 65 H monoBLOCK with an RPS 9 rotary pallet storage system. Also in operation is a CLX 450 with bar feeder and a CMX 1100 V for vertical milling. Intralogistics 4.0 for Industry 4.0 “Single flow is an increasingly important catchphrase in intralogistics in the age of Industry 4.0”, explains Sven Worm, Man- aging Director of montratec. “The growing trend towards the customization of end products means the need to interlink pro- cesses in automated production lines is becoming ever greater.” Digitized and auto- mated systems that enable the intelligent transportation of batch sizes down to just one are needed to maintain or even boost productivity. The slogan at montratec is therefore: Intralogistics 4.0 for industry 4.0. The modular montrac® transport system consists of a branched aluminum monorail system on which different types of autono- mously controlled transport shuttles move independently and find their destination automatically thanks to the intelligent con- trol system. “Due to its modular design and minimal space requirement, the automa- tion and transport system can be adapted flexibly to all environments”, says Sven Worm. The goal is to maximize material throughput and minimize cycle times. “A system-specific control ensures optimum functioning and utilization of the plant.” DMU 65 H monoBLOCK with an RPS 9 rotary pallet storage system Optimum utilization is also the focus in montractec’s own production of montrac® components. Here too, the trend is towards flexible automation. “We have found a part- ner in DMG MORI that has the manufactur- ing solutions we need in its product port- folio”, is how Bernd Mader, Vice President Operations at montratec, assesses the cooperation with the machine tool manu- facturer. The company installed a DMU 65 H monoBLOCK with an RPS 9 rotary pallet storage system at the end of 2020. » TECHNOLOGY E XCELLENCE 31

CUSTOMER STORY – MONTRATEC GMBH Flexible automation for batch sizes from 1 to 500 The automation system has space for nine pallets, which montratec loads with tooling towers on which different components and batch sizes can be machined, depending on what is required. “We mainly machine com- plex components made of aluminum, which we then store in medium-size batches of up to 500 items so they are ready to hand and can be retrieved quickly for assembly”, adds Production Manager Manuel Hauser. He also mentions another benefit of horizontal machining: “Perfect chip removal ensures a high degree of process reliability.” So the company was able to extend production with an unmanned third shift with confidence. High-precision production of extremely complex components The montrac® transport system is modular in design and consists of only a few but never- theless demanding, high-precision compo- nents. Both the DMU 65 H monoBLOCK and the CLX 450 can meet these requirements. Bernd Mader tells us: “The turning center is equipped with a sub spindle, so we can completely machine even complex turned parts on all six sides.” In addition, DMG MORI has equipped the CLX 450 with a bar feeder to enable autonomous production. CMX 1100 V for large workpieces up to 1,100 mm long montratec has added to its machine capac- ity a CMX 1100 V. “With an X-axis travel of MAXIMIZING MATERIAL THROUGHPUT; MINIMIZING CYCLE TIMES 1,100 mm, the vertical machining center offers ample space for longer rail elements or shuttle carriages”, Manuel Hauser tells us, providing an idea of the scope of machining. The team also machines smaller components on the CMX 1100 V, so they are able to respond The process reliability of the DMU 65 monoBLOCK with an RPS 9 made a completely unmanned third shift possible. Sven Worm Managing Director montratec GmbH 32 TECHNOLOGY E XCELLENCE

montratec® produces high-precision aluminum components for its modular monorail system. flexibly to production peaks. The reliability of DMG MORI machines was a decisive fac- tor in their purchase, recalls Bernd Mader: “They combine state-of-the-art technology with high quality.” Added to this is the rapid response to service requests. finished faster. If growth permits, Sven Worn intends to continue on this path: “Automated and at the same time flexible in-house pro- duction of montrac® components will remain a core goal in the future.” « High level of in-house production enables better utilization of assembly Sven Worm sees the modern plant list as a key cornerstone for further montratec devel- opment: “The machining centers allow us to increase our vertical integration and the pro- portion of in-house production.” This means assembly is better utilized and products are CUSTOMER STORY – MONTRATEC GMBH MONTRATEC FACTS + Founded in Niedereschach in 2017 + 140 employees + Development and production of intelligent intralogistics for customers in the medical, automotive, optics and food industries montratec GmbH Johann-Liesenberger-Straße 7 78078 Niedereschach, Germany www.montratec.de HIGH-TECH WITH HEART AND SOUL – DMU | C 65 H monoBLOCK: https://youtu.be/wNkcB5-5-xE Three CNC machine tools from DMG MORI ensure efficient and reliable production, including a CMX 1100 V for vertical milling and a CLX 450 lathe with bar loader. The latest machine highlight is the DMU 65 H monoBLOCK with an RPS 9 rotary pallet storage system. TECHNOLOGY E XCELLENCE 33

CUSTOMER STORY – HERRMANN CNC-DREHTECHNIK GMBH The strengths of the two DMU 65 monoBLOCKs with RPS 6 are particularly advantageous in the series production of small, high-precision components. Six pallets ensure high machine utilization and leave a lot of time for the preparation of further orders. AUTOMATION FOR BETTER SPACE UTILIZATION Founded in 1986, Herrmann CNC-Drehtech- nik GmbH, with its instinct for maximum quality, is a reliable partner for demanding customers. It has been aerospace certified since 2009. With almost 100 employees the company, located in Hohenlinden, pro- duces turned, milled and gear-cut parts as well as complete assemblies for the aer- ospace, pharmaceutical, medical and rail sectors. The former tool grinding shop was expanded to include a lathe from DMG MORI as far back as 1988 and has been continu- ously extended ever since. Its production facility today includes 50 machines. Since 2009, Herrmann CNC-Drehtechnik has used machining centers from the machine tool manufacturer, including 5-axis models from the NMV and monoBLOCK series. Three of these machining centers operate largely autonomously thanks to the pallet handling systems. Aerospace certified since 2009 “Components from our factory are found in every Airbus and some Boeings”, says Gerhard Herrmann, company founder and Managing Director of Herrmann CNC-Dre- htechnik, speaking of the importance of the aerospace industry for his company. They account for 80 percent of sales. “The diverse components range from workpieces for the sanitary facilities on an aircraft to cargo load- ing systems and on to include safety-related components for the landing gear.” The aero- space certification also impresses customers from other industries. Herrmann CNC-Dre- htechnik often supports customers in an advi- sory capacity in the design and development phase of a new product in order to implement a more cost-effective production method for the benefit of everyone involved. Innovative manufacturing technology from DMG MORI since its foundation This manufacturing competence is the result of many years of experience and an innovative mindset. The team is made up of specialists who have been with the company from the start, as well as young new talent trained by Herrmann CNC-Drehtechnik itself. “After all, we need well-trained young staff if we are to get the maximum out of our production facility”, claims Gerhard Herrmann, who has always relied on modern and efficient machine tools. “In particular, the high level of precision of the DMG MORI lathes was unique at that time.” That is why he has always remained loyal to the machine tool manufacturer in subsequent years – also where milling is concerned. NMV 3000 DCG and AWC 114: 114 pallets in an area < 3.8 m2 “As we had worked with the NMV 5000 so successfully since 2009, the machine series was the obvious candidate in 2015 when we planned to invest in automation”, recalls Stefan Schubel, Production Manager at Herrmann CNC-Drehtechnik. The NMV 3000 DCG with an AWC 114 pallet handling sys- tem fitted perfectly on the shop floor. “Due to the tower storage design, DMG MORI managed to accommodate 114 pallets in an extremely small footprint.” In other words: With a footprint of around 12 m2 in total, of which the automation takes up just 3.8 m2, the manufacturing solution is ideal for capacity expansion wherever production space is lim- ited. The pallet handling system is designed for a workpiece weight of 80 kg and a max- imum size of ø 350 mm. The machine has a tool magazine with 180 stations for contin- uous operation. Stefan Schubel says in this respect: “This allows the machining of a wide range of components in medium batch sizes of up to 300.” DMC 65 monoBLOCK and RPS 6: Flexible production of small batch sizes Herrmann CNC-Drehtechnik has had two more automation solutions installed in the 34 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – HERRMANN CNC-DREHTECHNIK GMBH form of DMC 65 monoBLOCK machines with RPS 6. “We were already well acquainted with the machine”, says Stefan Schubel referring to the DMU 65 monoBLOCK that has been in operation for some time. The rotary pallet storage system for six pallets is larger than the one for three pallets, but: “Higher utilization was an important factor for us.” It means the team can fulfill more orders, as the two machining centers are in operation more or less around the clock. According to Stefan Schubel, choosing the DMC 65 monoBLOCK for the latest auto- mated system instead of a second NMV 3000 was a deliberate decision: “The pos- sibility of machining larger workpieces was decisive, in addition to the HEIDENHAIN control.” The strengths of the two DMC 65 monoBLOCK machines with RPS 6 are especially use- ful in the series production of small, high-precision parts. Here also the range of components is enormous: Travels of 735 × 650 × 560 mm and a table load of 600 kg monoBLOCK: INCONEL, HIGH- STRENGTH STEELS AND TITANIUM MACHINED TO WITHIN MICRONS The DMC 65 monoBLOCK with RPS 6 is ideally suited to automated, high-preci- sion manufacture of small batches. We machine Inconel, high-strength steels and titanium to within microns and are able to produce large workpieces weighing up to 600 kg. Gerhard Herrmann (left), Company founder and Managing Director, and Stefan Schubel Manager at Herrmann CNC-Drehtechnik speak for themselves. However, the man- ufacturing solution also produces small workpieces highly efficiently. “We bene- fit from this flexibility in our day-to-day business”, explains Stefan Schubel. The machine’s precision is a further advantage: “We machine Inconel, high-strength steels and titanium to within microns, which places high demands on the manufactur- ing equipment.” Into the future with automation and digitization With regard to increasing productivity, auto- mated production has in the view of Herr- mann CNC-Drehtechnik proven its worth. “We will continue along this path – certainly with another production facility in the long term”, says Gerhard Herrmann with an eye to the future. The first steps in the direction of digitization have already been taken, as Stefan Schubel goes on to tell us: “We already use my DMG MORI to support our service team and will take a closer look at additional digital solutions with a view to optimizing our other processes as well.” « HERRMANN CNC-DREHTECHNIK FACTS + Founded in Markt Schwaben in 1986 + Almost 100 employees + Production of turned, milled and gear-cut parts as well as assemblies + Customers from the aerospace, pharmaceutical, medical and rail sectors Herrmann CNC-Drehtechnik GmbH Josef-Neumeier-Straße 1a 85664 Hohenlinden, Germany www.herrmann-cnc.de TECHNOLOGY E XCELLENCE 35

CUSTOMER STORY – M.T. S.R.L. A WISH BECOMES REALITY A HIGH-PRECISION 5-AXIS MACHINE THAT OPERATES WITH AN ACCURACY OF 2 µm, BOASTS NUMEROUS TOOLS AND IS EQUIPPED WITH A PALLET MAGAZINE. Established as a contract manufacturer in the Italian town of San Giovanni near Rimini in 1972 M.T. S.r.l. has grown continuously with the production of highly complex machine components. With its around 100 employees the company produces, among other things, its own series of driven and static tool holders. M.T. is today in a position to equip a number of different CNC machines from a multitude of manufacturers. The company relies on CNC machine tool technology from DMG MORI in its production. One of its latest investments is an NMV 3000 DCG with AWC 34, a rotary pallet storage system for 34 pallets. Fast response times, customer service, reliability and product quality plus a catalog of over 9,000 reference parts are the attributes for which M.T. is valued worldwide. “We unite precision and high machining capacity in ultra modern technical solutions that are developed and manufactured to 100 % in Italy”, explains Gianluca Marchetti. “Our aim is to optimize the machining parameters, reduce setup times and to exploit the potential of the CNC lathes to the full.” Thanks to the AWC pallet storage system, 34 pallets for workpieces up to ø 350 × 300 mm and 80 kg can be machined autonomously on the NMV 3000 DCG. Thanks to its compact design the machine has a footprint of less than 3.8 m2. 36 TECHNOLOGY E XCELLENCE 5-axis complete machining in grinding quality its processes The company optimizes continuously to ensure it can live up to its reputation in the long term. So it was that Gianluca Marchetti, President and CEO of M.T. expressed his wish for a manufacturing solution to D.Eng. Masahiko Mori during a visit to the Open House in Pfronten: “A high- precision 5-axis machine that operates with an accuracy of 2 µm, boasts numerous tools and is equipped with a pallet magazine.” His plan was to machine driven tool holders completely in a single work step in such a way that would eliminate the need for any grinding process. THE NMV 3000 DCG EXCELS AS AN EXTREMELY ACCU- RATE MACHINE D.Eng. Masahiko Mori promised to supply an optimum machine from the DMG MORI production within the next few months: The vertical 5-axis NMV 3000 DCG machining center. It is equipped with a 300-pocket tool magazine and thanks to the AWC 34 rotary magazine has space for 34 pallets. The machine has proven highly impressive since its installation. On one hand there have been no mechanical or technical problems and on the other it produces with the same consistent high quality. “DMG MORI machines stand for precision. The NMV 3000 DCG excels as an extremely accurate machine in this respect”, Gianluca Marchetti is pleased to report and adds: “I remain grateful to D.Eng. Masahiko Mori for the recommendation.”

CUSTOMER STORY – M.T. S.R.L. The NMV 3000 DCG is an important and excellent investment that has far exceeded our expectations and enables us to the further improve our products. Gianluca Marchetti President and CEO of M.T. S.r.l. Shorter response times thanks to 34 pallets and 300 tools The highly accurate tolerances with which the NMV 3000 DCG operates today play a key role for the quality of M.T. products. “They result in a higher service life of our driven tool holders”, says Gianluca Marchetti of the added value for end users. The 34 pallets and 300 tools with which the NMV 3000 DCG is equipped increase flexibility in production and reduce response times. “Setup times of the machine are reduced thanks to the large number of permanently available tools, without having to wait for the end of each individual batch”, Gianluca Marchetti goes on to tell us. Unmanned operation is also possible over long periods. Altogether M.T. can respond faster to its customers thanks to the overall package. “A point of great importance, as we are obliged to deliver within an extremely short time.” The best solution for every machining requirement As is the case with DMG MORI and the NMV 3000 DCG, M.T. is also in a position to guarantee the best solution for every machining requirement – thanks to its extensive choice of static and driven tool MT tool holders, including the MT-SmartLife module, in the turret of an NLX 2500. holders. The use of M.T. products enables key slots to be machined directly on the lathe with the slotting cutter module, for example. The modules for driven gear hobbers and power skiving enable the machining of internal and external gears. And even high-speed machining can be carried out with the X11 powered electrospindle. “All this can only be achieved with excellent and reliable machines that guarantee a high level of quality”, stresses Gianluca Marchetti. “The NMV 3000 DCG is an important and excellent investment that has far exceeded our expectations and enables us to further improve our products.” M.T. S.R.L. FACTS + Established as a contract manufacturer in San Giovanni (Rimini) in 1972 + Manufacturer of driven tools and holders for CNC lathes and a reliable provider of contract machining + A global player with a professional worldwide technical sales network « M.T. S.r.l. Via Casino Albini, 480 47842 San Giovanni in Marignano, Italy www.mtmarchetti.com TECHNOLOGY E XCELLENCE 37

CUSTOMER STORY – NISHIMURA CO., LTD Micromachining makes it possible to cut fine threads and drill deep holes with a diameter of 1 mm in difficult-to-machine titanium. AUTOMATED MICROMACHINING WITH MAXIMUM PRECISION NISHIMURA carries out highly produc- tive precision machining of sophisticated workpieces made of titanium on a DMU 50 3rd Generation machining center equipped with a PH 150 pallet handling system. NISHIMURA CO., LTD is a manufacturer of eyeglasses and precision parts. With its headquarters in Sabae, Fukui Prefecture, it is one of Japan’s leading production centers for eyeglasses. The company manufactures a number of small series of products and has made a name for itself with its ultra-precise micromachining of titanium. Where machines are concerned, the company uses machining centers from DMG MORI, including a DMU 50 3rd Generation with a PH 150 pallet handling system. Kenji Nishimura appreciates the DMU 50’s positioning accuracy and its precise machining of free-forms and complex shapes, as well as the ease of changeover. 38 TECHNOLOGY E XCELLENCE Machining of micro parts made of difficult-to-machine materials As the technology can also be used for other difficult-to-machine materials such as stainless steel, aluminum and duralumin, NISHIMURA also produces high precision components that can be found for example in medical equipment, semiconductor man- ufacturing systems and vacuum equipment. In recent years, NISHIMURA has expanded its production to include supplying the aerospace sector and it cooperates with universities and other research institutions to develop further technological innovations. The company rose to prominence with its famous ultra-thin reading glasses, “Paper Glass”, that have a thickness of just 2 mm. The reading glasses became very popular in Japan and are now sold worldwide. Many years of experience in the micromachining of titanium components Parts for eyeglasses require extremely demanding machining methods, so the com- pany has built up expertise in the machining of such micro parts based on its many years of experience. As the domestic manufactur- ing industry for eyeglasses began to shrink, NISHIMURA decided to concentrate on this expertise and so set itself apart from other manufacturers. In order to gain an edge over the growing competition from abroad, the company decided to apply this competence to other difficult-to-machine materials as well. NISHIMURA leverages its many years of experience in the production of parts for eyeglasses, which generally require several Thanks to the integration of turning and 5-axis prismatic machining, we are able to eliminate errors that occur in machin- ing processes, such as during changeover for example. It is therefore an ideal method for micromachining materials that are difficult to cut. Kenji Nishimura Managing Director NISHIMURA CO., LTD

“Paper Glass”, the 2 mm thin reading glasses, which were developed and produced with the ultra-precise micromachining technology of NISHIMURA. CUSTOMER STORY – NISHIMURA CO., LTD hundred operations before an integrated pro- cess can be established for a time and cost efficient solution for high-mix, small-series production. Process integration: Turn & Mill and 5-axis simultaneous machining The NT 1000 mill-turn center from DMG MORI, which was installed at NISHIMURA in 2010, plays a key role. The capability of the NT 1000 to carry out turning and milling oper- ations in a single setup enables complex micromachining and it is easy to automate the machine by equipping it with an indus- trial robot. NISHIMURA next procured the 5-axis DMU 50 3rd Generation machining center from DMG MORI to meet the grow- ing demand for larger, complex, high-pre- cision components. NISHIMURA managed to further boost unmanned production and machining accuracy by using a PH150 pallet handling system. The maximum pallet load is 250 kg. NISHIMURA established a highly efficient production method for its ultra-pre- cision machining by combining its expertise in the ultra-precise micromachining of titanium parts with integrated 5-axis simultaneous machining and turning. Automation to help minimize errors and increase accuracy Kenji Nishimura, Managing Director of NISHIMURA, explains why they decided on this path: “Thanks to automation, we are in a position to eliminate errors that can occur during the process steps, such as during changeover, for example. It is therefore an The DMU 50 3rd Generation with the PH 150 pallet handling system is an effective combination for both high-precision and efficient production. effective method for optimizing the microma- chining of difficult-to-cut materials. We are planning further automation of our produc- tion to solve the problem of a lack of skilled staff, while at the same time aiming for even higher accuracy.” 5-axis technology – creating something new together with customers Kenji Nishimura has also had positive expe- rience with the 5-axis DMU 50 3rd Generation: “The positioning accuracy and machining accuracy for free-forms and complex shapes are excellent. Changeover is also very fast.” The machine combines power, flexibility and maximum precision: “It gives you the feeling that you can create something entirely new.” Where the company’s vision of the future is concerned, Kenji Nishimura tells us: “We wish to continue challenging ourselves and to create something new together with our customers. We will use 5-axis technology to expand the possibilities.” It is because NISHI- MURA aims to remain a “good partner” for its customers: “A partner that offers innovative solutions, even when there are a multitude of different requirements.” NISHIMURA CO., LTD FACTS + Established as a manufacturer of parts for eyeglasses + Its many years of experience in the micromachining of titanium was exploited to expand its fields of application to include diffi- cult-to-machine materials such as stainless steel, aluminum and duralumin for producing high precision parts used in medical equipment, semiconductor man- ufacturing systems and vacuum equipment etc. + Expansion of its business to include the high precision machining of components for the aerospace sector; and com- mencement of research coop- erations with universities and other research institutions with the aim of developing further technological innovations « NISHIMURA CO., LTD 3 – 5 – 26 Maruyama-cho, Sabae City, Fukui 916 – 0019, Japan www.nsmr.jp TECHNOLOGY E XCELLENCE 39

CUSTOMER STORY – SCHWARZER GMBH ± 120° Schwarzer manufactures complex workpieces from a multitude of different materials on the CLX 450 TC. The B-axis with 100 % milling functionality enables the use of the same tool at the main and sub spindle. Many different workpieces can be machined on the CLX450TC without any tool restocking thanks to the tool magazine that can accommodate up to 60 cutters. LONG-TERM COMPETITIVENESS THANKS TO THE B-AXIS AND AUTOMATION Schwarzer GmbH from Schloß Holte-Stuken- brock, founded in 1969, sees itself as a relia- ble and efficient partner in machining. After many years of building special machines, the company changed its focus in the 1990s and now concentrates on contract manufactur- ing of demanding workpieces and simple assemblies. They are produced by around 60 skilled workers for a wide range of cus- tomers, including suppliers to the mechan- ical engineering and automotive sectors. In its turning shop, for many years Schwarzer has relied on CNC machine tools from DMG MORI. A CLX 450 TC was installed at the beginning of the year to ensure the effi- cient production of predominantly complex workpieces. The Robo2Go Vision also ena- bles the autonomous machining of medium batch sizes. Second generation family business Schwarzer has set up its turning shop in a large factory with a soundproof ceiling, LED lighting and a photovoltaic system. Extractors above the machines ensure contamination-free air. “We have created a pleasant working environment with these systems”, claims second-generation Thor- sten Schwarzer, who together with his brother manages the company. The generous space in the turning shop was necessary to organize the daily operations efficiently. CLX 450 TC: 6-sided complete machining with B-axis “DMG MORI offered us the new CLX 450 TC very early on”, recalls Thorsten Schwarzer. “It was the right time for expansion of capacity on the one hand and entry into 6-sided com- plete machining with automatic tool change on the other. The B-axis gives us real milling functionality.” After an economic decline in 2019 and 2020, the order situation had stabi- lized by that time. Schwarzer has been busy again since the beginning of the year. One machine instead of three requiring five setups Efficient manufacturing solutions such as mill-turning are the right way to move for- ward under such conditions, explains Thor- sten Schwarzer: “Formerly we needed three machines and five setups to produce compo- nents that we now manufacture completely in one hit on the CLX 450 TC.” Machining is faster, setup times are reduced to a minimum and there are no longer any waiting times. “This has enabled us to reduce production times enormously.” The CLX 450 TC turns, mills and engraves – on any side. Measure- ments are also made during processing. “The machine automatically corrects the program if there are any deviations”, adds Thorsten Schwarzer. This makes the manufacturing 40 TECHNOLOGY E XCELLENCE

Robo2Go Vision: Autonomous production of medium batch sizes Schwarzer started automating manufacturing processes early on, either using bar loaders or robotic solutions. In the case of the CLX 450 TC, it played into the company's hands that DMG MORI can automate the turn-mill center very easily with the Robo2Go Vision. Equipped with a camera, the robot detects raw parts on a standard EU pallet, ensuring secure loading and unloading of the machine. “A great advantage of the Robo2Go is its sim- ple operation”, says Thorsten Schwarzer regarding the automation. Two employees were able to operate the robot after a short period of instruction by DMG MORI – vital for long-term competitiveness: “That is why automation solutions will continue to play a decisive role in the future.” « processes extremely reliable. Turning diam- eters of up to ø 400 mm and a maximum turning length of 1,100 mm mean Schwarzer can cover a wide range of components with the CLX 450 TC. The heart of the machine is the spacious work area with the space-sav- THE B-AXIS ADVANTAGE ing, 12,000 rpm, 90 Nm compactMASTER turn-mill, swivelling B-axis spindle. It has a swivel range of ± 120°. Maximum positioning accuracy and performance is also ensured by the main and sub spindle with up to 5,000 rpm and 345 Nm and integrated C-axis with a reso- lution of 0.001°. “Thanks to the B-axis we need fewer tools to machine a workpiece compared to a turret-type lathe. And thanks to the tool magazine we now have many more tools available, which is ideal for us as a contract manufacturer that needs to produce many different parts. As Mr. Junger says: We don’t set up any more, we just turn!” CUSTOMER STORY – SCHWARZER GMBH SCHWARZER GMBH FACTS + Founded in Schloß Holte-Stukenbrock (near Bielefeld) in 1969 + Supplier of sectors from automo- tive to mechanical engineering + Contract turning, milling, drilling and grinding + Complete assembly Schwarzer GmbH Fosse Bredde 2 33758 Schloß Holte-Stukenbrock Germany www.schwarzer-gmbh.de HIGH-TECH WITH HEART AND SOUL – CLX 450 TC: https://youtu.be/xB3OdQI1eTM We have taken our production to a new level with the CLX 450 TC. We now machine components completely on the lathe, instead of on 3 machines in 5 operations. We don’t set up anymore, we just turn! Thorsten Schwarzer Managing Director Schwarzer GmbH The Robo2Go Vision is the ideal automation solution for the CLX450 TC. Loading and unloading of workpieces on normal EU pallets make it ideal for machining many different workpieces. With a load capacity of 35 kg it also allows a high degree of flexibility. TECHNOLOGY E XCELLENCE 41

NEW: Robo2Go MAX NEW: Robo2Go MAX BECAUSE PRODUCTION OF EVEN THE HEAVIEST WORKPIECES NEEDS TO BE AUTOMATED WITH MAXIMUM SIMPLICITY MACHINE, AUTOMATION AND CONTROL – FROM A SINGLE SOURCE! YOUR PRODUCTION ASSISTANT WITH MAXIMUM STRENGTH + Strongest version with 210 kg load capacity and 115 kg workpiece weight + Handling of workpieces from 40 to 400 mm in diameter as standard + Fast supply and removal of raw material and finished parts using pallets or workpiece trolleys + Free access to the control and tool magazine THE Robo2Go-APP: ONE SIZE FITS ALL! TURNING, VISION, MILLING AND MAX + An app for standardized control of all Robo2Go variants + No robot programming knowledge required + Multi-job function: Different orders on one workpiece tray, ideal for small and medium batch sizes + Creation of the process using predefined program blocks + Home function for simple retraction to home position and system setup 42 TECHNOLOGY E XCELLENCE

1 2 Telescopic door 3 NEW: Robo2Go MAX ENTIRE SYSTEM IS CERTIFIED 4 Loading with standard pallets 1. Basic module – Robot – Switch cabinet – Enclosure 2. Memory module Basic variant for two EU pallets with roller shutter – Rotate module by ± 90 degrees to change loading direction – AGV compatible 3. Flexible door and safety system – Telescopic door for easy access to machine and automation – Left- and right-hand setup options are possible 4. Extensions Space for future options such as: – Alignment station – Turnover station THE Robo2Go MAX IS AVAILABLE FOR THE FOLLOWING MACHINE TYPES: CLX 750 CTX beta 1250 TC CTX gamma 1250 TC NLX 2500 | 1250 CTX beta 2000 CTX beta 2000 TC CTX gamma 2000 TC NLX 3000 | 1250 CTX 2500 | 1250 CTX beta 1250 4A CTX gamma 3000 TC NLX 3000 | 2000 NTX 2000 | 1500 NTX 2500 | 1500 NTX 3000 | 1500 CTX beta 1250 TC 4A NLX 3000 | 3000 NLX 4000 | 1500 NEW HEIDENHAIN Robo2Go MILLING FOR SIEMENS & NOW ALSO FOR HEIDENHAIN You can now also use Robo2Go Milling on your DMG MORI machine with HEIDENHAIN control. + DMU 50 3rd Generation + DMU 40 / 60 eVo + DMC 650 / 850 / 1150 V TECHNOLOGY E XCELLENCE 43

CUSTOMER STORY – QT HYDRAULIC STOCK CO., LTD. The manufacturing solution at QT Hydraulic consists of three NHX 5500s which are automated with a linear pallet pool for 28 pallets and a setup station. HOLISTIC PROCESS DESIGN QT Hydraulics from Shanghai started in 2001 as a trading company for hydraulic compo- nents. Based on this experience, the com- pany established its own independent devel- opment and production in 2007. After con- tinuous growth, QT Hydraulic is now one of the most renowned suppliers of hydraulic components in China. Since 2020, the com- pany has been producing these components on three NHX 5500s, which are automated via a linear pallet pool (LPP) with 28 pallets. Machines, automation and process design from a single source As a forward-looking company, QT Hydraulic invests in both the further development of its products and in manufacturing technology. The reason for this is a clear trend towards smaller batch sizes and higher component diversity. In order to remain competitive under these conditions, it was essential for QT Hydraulic to set up a flexible and auto- mated production facility. Since a retrofit to the existing production was not possible, Tian Yuntao, CEO of QT Hydraulic, found in DMG MORI a partner who could fulfill this task holistically. Both sales and applica- tion engineering were highly professional, recalls Tian Yuntao: “DMG MORI commu- nicated transparently at all times and sup- plied everything from a single source.” 44 TECHNOLOGY E XCELLENCE More precise machining and 80 % increased efficiency The three NHX 5500 have exceeded all expectations at QT Hydraulics. Compared to the previous production, the team has improved machining accuracy from 16 µm to 12 µm. Surface quality has also been sus- tainably optimized. The high stability of the NHX 5500 ensures constant and consistent precision. At the same time, machining time was reduced by 30 to 50 percent, resulting in a 50 percent increase in capacity. “Com- bined with the other improvements, this has enabled us to increase our efficiency by over 80 percent.” With the diverse range of components in mind, DMG MORI designed a manufacturing solution consisting of three NHX 5500s and THREE NHX 5500s AND LPP WITH 28 PALLETS: OVER 60 % LESS SETUP TIME one LPP with 28 pallets. Horizontal machin- ing allows mounting of tooling columns and thus extremely flexible production. Tian Yun- tao sees the absolute strength of the system in the pallet automation. He says that even the first test runs have shown that setup times are drastically reduced: “They are now less than four hours compared to up to twelve hours in the previous production.” Since 2007, QT Hydraulic has manufactured hydraulic components that are used especially for big construction machinery.

CUSTOMER STORY – QT HYDRAULIC STOCK CO., LTD. With help of the three automated NHX 5500s, QT Hydraulic was able to reduce setup times by 60 percent. Due to the holistic process, efficiency was increased by 80 percent. Holistic process design as a success factor “We used to believe that high-performance machine tools were crucial, but today we know that the entire process is the most important factor,” explains Tian Yuntao. In addition, he says, the evolution of manufac- turing processes is directly related to more innovative products. “To create consistency between our products, we need not only the required machining accuracy but the whole process.” By investing in manufacturing tech- nology, he said, the company can drive its own further development while ensuring the high quality standard of its products. “This is exactly where DMG MORI has provided us with an ideal solution.” Expanding into new business areas with DMG MORI. “On one hand, we will focus on our tradi- tional strengths in hydraulics, especially in the areas of logistics and crane construc- tion,” says Tian Yuntao, looking ahead. On the other hand, he said, he also wants to launch electrohydraulic products or mecha- tronic products with integrated hydraulics from QT Hydraulic. “Hydraulic components that can transmit data will also play a role in the future.” Production of a wide variety of small batches will also remain a key issue, he says: “That's why we will maintain our close cooperation with DMG MORI to equip The interaction of machine, automation and process is the true success factor of modern manufacturing. This is exactly where DMG MORI has provided us with a solution that allows us to produce much more precisely and at the same time has increased efficiency by more than 80 %. Tian Yuntao Chairman QT Hydraulic our production with further flexible automa- tion solutions.” He firmly believes that the machine tool manufacturer's experience and expertise will continue to push the techno- logical boundaries. QT Hydraulic has already ordered one new automation solution: This time, DMG MORI is implementing a project with four NHC 5500s and one LPP for 48 pallets at its plant in Tianjin. « QT HYDRAULIC FACTS + 200 employees + Founded 2001 in Shanghai as a trading company for hydraulic components + In-house development and production of hydraulic components since 2007 QT Hydraulic Stock Co., Ltd. No. 1689, SiYi Road, Jia Ding district 201801 Shanghai, China www.qtfluid.cn TECHNOLOGY E XCELLENCE 45

CUSTOMER STORY – FERTIGUNGSTECHNIK NORD OVER 50 HOURS OF FULLY AUTOMATED PRODUCTION OF DIVERSE COMPONENTS Fertigungstechnik NORD GmbH was founded in 1991 as a subsidiary of NORD DRIVESYS- TEMS, one of the world’s leading suppliers of drive technology. At its production site in Gadebusch, Fertigungstechnik NORD is responsible within the group for machining of shafts, gears and housings. A 200-strong workforce forms the backbone of the com- pany, while modern and largely automated CNC technology in its factory ensures the company remains competitive in the global market. Last year, with the installation of an automation solution from DMG MORI, Fertigungstechnik NORD implemented an urgently needed expansion in capacity for the machining of castings. A linear pallet pool (LPP) with 24 pallet locations feeds two NHX 5500s. The special thing about it: A robot loads the system with raw material from an automated small parts store and places the finished parts back into the store. The components produced by Fertigungs- technik NORD are installed by customers all over the world – in mechanical engineering, in the food and beverage industry and in envi- ronmental technology, to mention just three of the many sectors. In-house production for the global market demands maximum effi- ciency, explains Steffen Timm, Plant Manager at Fertigungstechnik NORD. “That is the only way we can remain competitive in terms of costs and delivery times.” A production time of one to two days is the target. Two NHX 5500s and an LPP for 24 pallets The production area in Gadebusch was last expanded in 2016 to 12,000 m2 to increase capacity. But Steffen Timm knows that pro- duction can also be sustainably optimized by means of clever planning and by moderniz- ing the shop floor: “Innovative manufactur- ing technologies achieve shorter throughput times and today’s automation solutions are significantly more space-saving.” This is also true of the latest installation from DMG MORI. The two NHX 5500s are linked via a 24-station linear pallet pool. “The horizontal machining centers enable productive machining from four sides”, says Steffen Timm, explaining the purchase of the two NHX 5500s. The excel- lent chip evacuation also ensures reliable production. The system is equipped with two setup sta- tions. “We load one manually with unsched- uled components or use it for bringing in new parts”, says Steffen Timm. The sec- FULLY AUTOMATIC ROBOTIC LOADING OF THE LPP WITH OVER 100 DIFFERENT COMPONENTS ond setup station of the LPP is loaded fully automatically by a robot. “All we do is place the raw material on pallets in an automated small parts store”, explains Steffen Timm. The team can load up to 28 of these pallets with castings. “This enables us to plan our orders well in advance and at the same time 46 TECHNOLOGY E XCELLENCE The robot takes over 100 different blanks from the automated small parts store to load the pallets. In 2020, DMG MORI installed an automated solution for Fertigungstechnik NORD comprising two NHX 5500s and an LPP for 24 pallets.

CUSTOMER STORY – FERTIGUNGSTECHNIK NORD Thanks to the turnkey solution from DMG MORI, which includes a pallet storage system with robot loading, a washing system and automatic gripper exchange, we are able to manufacture without opera- tor attendance for over 50 hours. Steffen Timm Plant Manager Fertigungstechnik NORD GmbH The finished parts are cleaned in a washing system before being placed back into the automated small parts store. Fertigungstechnik NORD machines shafts, gears and housings for drives with maximum precision. The production cell is loaded via an automated small parts store. Machined parts are also stored there. allows us to remain flexible.” Over 100 parts spread over around 15 component groups, each with six to eight variants, can be pro- duced in the system with absolute reliability. “At night and for up to 56 hours over the weekend, completely unmanned.” Batch sizes are small, even down to one-offs. Automated small parts store, washing system and up to nine grippers The robot is able to load the diverse work- pieces because the system has a rack with up to nine different grippers, which the robot changes depending on the raw material. The robot first transports the components into a washing system before placing them back into the automated small parts store. This high level of automation has noticeably changed the tasks of the employees respon- sible – two per shift – adds Steffen Timm. “The work is less strenuous and there is more time left for qualitative activities such as measuring the components.” The smallest tolerances are 9 µm. When it comes to com- ponent quality, Fertigungstechnik NORD also benefits from automated production, states Steffen Timm: “As manual reclamping is a thing of the past, we also minimize the poten- tial for human error.” Needs-based control with the MCC-LPS host computer With the MCC-LPS host computer, DMG MORI has a product in its range that provides opti- mum control of automated manufacturing. The production team can see the status of orders on a screen at any time. “We can adapt the sequence in which the parts are machined according to our needs, even from the office if necessary”, explains Steffen Timm. Operation of the control system is quickly learned thanks to the user-friendly interface. Intelligent expansion of capacity Automated production using the two NHX 5500s is an example of how Fertigungstech- nik NORD has managed to achieve maxi- mum utilization of the existing production area – with innovative technologies and efficient production solutions. There are many levers for ensuring competitiveness. Steffen Timm looks ahead: “We always find potential for savings when we replace an older production line and exploit future-ori- ented automation.” « FERTIGUNGSTECHNIK NORD FACTS + Founded in 1991 as a subsidiary of NORD DRIVESYSTEMS in Gadebusch + 200 employees + Responsible within the group for the machining of shafts, gears and housings Fertigungstechnik NORD GmbH Trittauer Straße 5 19205 Gadebusch, Germany www.nord.com TECHNOLOGY E XCELLENCE 47

CUSTOMER STORY – SKF USA INC. Exclusive Technology Cycle 360° TECHNOLOGY COMPETENCE TURNING, MILLING AND GRINDING + Turning, milling and grinding in one clamping + Grinding cycles for internal, external and face grinding as well as dressing cycles + Static or rotating dressing unit for dressing a wide range of tool materials with the aid of structure-borne sound sensor technology + AKZ nozzle unit optionally available for best possible flushing of the grinding gap RA TO 0.4 μm ROUNDNESS TO 5 μm IT4 FOR ø > 300 mm 48 TECHNOLOGY E XCELLENCE The proud team from SKF in Sumter in front of the three automated DMU 340 FDs. Thanks to the integration of milling, turning, grinding and gear cutting, components for thin-section bearings can be completely finished. AUTOMATION & TECHNOLOGY INTEGRATION AT ITS BEST The history of SKF begins in 1907 in Gothen- burg, Sweden. The Swedish engineer Sven Gustaf Wingqvist, one of the founders, had previously invented the self-aligning ball bearing. The company quickly established itself with an extensive range of products and services in the fields of rolling bear- ings, seals, lubrication and mechatronics. Today, SKF is represented worldwide and supports customers from almost all indus- tries. Whether aerospace, medical, semi- conductor, automotive or the energy sector – the experts always realize optimal and indi- vidual applications. Regular investment in innovative manufacturing technology con- tribute to long-term competitiveness in pro- duction – including at the US site in Sumter. There, complete production of thin-section bearings was implemented on three auto- mated DMU 340 FD machines. DMG MORI has integrated grinding and gear milling by means of gearSKIVING as well as auton- omous and process-reliable tool handling by TH-AGV. Performance and precision with machines from DMG MORI “Our products enable precise, low friction operation of rotating equipment and machine elements.” according to Marcus Jakob, Direc- tor of Operations at SKF in Sumter. “Focus on reduced energy consumption for all our customers puts exciting challenges ahead of us”. That's why SKF continuously invests in further development of its rolling bearings, slewing rings and seals, he said. “Customer demands are increasing, while tighter toler- ances, reduced cost and higher performance are on the daily wish list, which means we have to adapt our production accordingly”. »

CELOS – DIGITAL FACTORY CUSTOMER STORY – SKF USA INC. Technology integration on the three DMU 340 FDs with milling, turning, grinding and gear cutting takes us to a new level of productivity. With this, we have created flexible redundancy with zero setup and reduced processing times. Marcus Jakob Director of Operations SKF Exclusive Technology Cycle gearSKIVING gearSKIVING – UP TO 8 × FASTER THAN GEAR SHAPING + Straight and helical external or internal spur gears and splines + For external and internal gears + Synchronized rotation of tool and workpiece + Module 2 – 10 possible DIN 9 (spur gear roughing) DIN 7 (spur gear finishing) More information about DMG MORI technology cycles: techcycles.dmgmori.com TECHNOLOGY E XCELLENCE 49

CUSTOMER STORY – SKF USA INC. TOOL LOADING STATION + Transfer station on the CTS and on the machine for batch setup of 8 tools + Tools up to 50 kg and 650 mm in length TOOL HANDLING – TH-AGV + Automated transport of 16 tools (2× 8 sets) between the CTS (central tool storage) system and the machine + 480 kg total load on the transport unit To keep up with this development, SKF is constantly putting manufacturing to the test, according to Mr. Jakob. “On one hand, we need high-precision multi-tasking machin- ing centers, and on the other – to remain ahead of our competition – we depend on very efficient, solid and well-engineered manufac- turing processes.” With CNC machine tools from DMG MORI, SKF has had the best expe- rience in terms of performance and precision for many years. Thus, the machine tool manufacturer was also on the short list in Sumter when machining centers were to be purchased for the production of thin-section bearings up to 3,000 mm in size. “The decisive factor for the three DMU 340 FDs was the machining versatility through technology integration,” recalls Marcus Jakob. “This is because, in addition to 5-axis milling and turning in one workspace, the XXL machining centers are also equipped with the exclusive DMG MORI technology cycles Grinding and gearSKIVING. This allows us to perform all machining steps on any of these models for which we previously needed at least two additional machines.” In addition, he says “there has been a drastic reduction in throughput times in grinding and gear milling.” DMU 340 FD: MILLING, TURNING, GRINDING AND GEAR CUTTING High machine utilization thanks to robot loading The real benefit for SKF is to maximize machine tool utilization. “Technology integra- tion has also allowed us to eliminate waiting times that were previously unavoidable when changing to different machines,” says the With the TH-AGV, up to 8 tools can be changed in sets fully automatically via the tool loading station. The autonomous tool handling with the TH-AGV is ingenious. We save 60 manual tool changes per shift here. Every tool must be 100 % measured, man- aged and in the right place at the right time. This is guaranteed. Marcus Jakob Director of Operations SKF 50 TECHNOLOGY E XCELLENCE

KUNDENSTORY – SKF USA INC. Via WLAN, the DMG MORI Master Computer MCC LPS IV transmits the transport orders to the TH-AGV, which then reliably delivers the tools to the correct machine. Process optimization follows a group-wide role model Both with technology integration on a machine and the extended automation, SKF is breaking completely new ground. Consequently, this process first has to be introduced to the respective teams,” admits Marcus Jakob. However, the optimized pro- cesses have quickly convinced everyone involved; reason enough to continue on this path in the future. Specifically, he is thinking about a DMU 210 FD that will work accord- ing to the same principle. “These technical solutions in France and Sumter naturally serve as a good role model within the entire SKF Group.” « Kenneth McFadden is a machine operator from the SKF team responsible for one of the DMU 340 FDs. Director of Operations. He also states that setup of components has been accelerated with the help of robotic automation from Fastems. The model for this process was a plant that he had previously established in his role as Aerospace Process Development Manager: “There, it involved robot-assisted production of smaller bearing rings for the aerospace sector.” In Sumter, he says, “SKF extended this principle to XXL machining on top of adding best in class workholding and automation principles. “While automation ensures continuous manufacturing operation and maximizes the utilization of the machin- ing centers, our team can fully concentrate on preparing new orders and quality control.” TH-AGV: autonomous and process-safe tool handling Another issue SKF addressed during this pro- ject was tool management. With the TH-AGV, DMG MORI also had a product in its product range that supports the automation of this process. “60 tool changes per shift is a huge, time consuming task,” explains Marcus Jakob. “The TH-AGV ensures autonomous transport of all tools to the respective machine.” The TH-AGV can accommodate tools weighing up to 50 kg with diameters of 400 mm and lengths of 380 mm. The maximum loading weight with 16 tools is 480 kg. The safety of people and machines is ensured by scanners and sensors that permanently monitor the AGV travel path. Central tool management with MCC LPS from DMG MORI A decisive factor in tool management is pro- cess reliability. In central tool management, SKF uses RFID chips to assign tools to the respective orders and machines. “Thanks to end-to-end digitization from tool presetting to machining, we can be sure that no incor- rect tools are changed nor incorrect offsets entered into the controller.” Here also, the TH-AGV assumes an important role. SKF FACTS + Founded in Gothenburg, Sweden, in 1907 + Extensive range of products and services in the fields of roller bearings, seals, lubrication and mechatronics + Customers in the aerospace, medical, semiconductor, automotive and energy sectors, among others SKF USA Inc. 925 Corporate Circle, Sumter 29154 South Carolina, USA www.skf.com TECHNOLOGY E XCELLENCE 51

CUSTOMER STORY – METALLBAU GLAWION GMBH CUSTOMIZED AUTOMATION SOLUTIONS FOR RAISED PRODUCTIVITY Founded in 2004, Metallbau Glawion GmbH from Eberswalde produces high-quality slewing rings for large-diameter antifric- tion bearings as well as components for the mechanical engineering, drive technology and crane construction sectors. Customers of the 50-strong team include international corporations and suppliers in these indus- tries as well as regional companies. To meet growing demand and minimize dependency on suppliers, Metallbau Glawion has contin- uously expanded its capacity and machining options by regularly investing in its produc- tion. There are currently ten machines from DMG MORI in operation on the shop floor, including a DMU 200 Gantry for machining large parts and two CMX 1100 Vs equipped with WH Flex workpiece handling systems. DMG MORI HEITEC has individually adapted the two automation solutions to meet the requirements of Metallbau Glawion. Metallbau Glawion provides an integrated range of services for sheet metal forming, mechanical processing and welding. “This means we are in a position to fulfill virtually every order for the production of compo- nents and assemblies from a host of dif- ferent materials”, explains Ilona Glawion, founder and Managing Director of the com- pany. Design services are also part of their offering. “We ensure a high level of product quality long-term by consistently training the next generation of skilled young staff, cur- rently 17 in number.” far as production is concerned, As Metallbau Glawion has used lathes from DMG MORI from the very outset. “We have been investing regularly in milling tech- nology since 2014”, says Thomas Witten- burg, joint Managing Director of the com- pany. Due to our good experience with the machine tool manufacturer, we again With WH Flex automation on the CMX 1100 V, we got exactly what we wanted from DMG MORI: An individual automation solution with retention of machine accessibility to ensure short downtimes, magnetic clamping and a gripper system, plus an integrated washing unit. Ilona Glawion (left), founder and Managing Director Thomas Wittenburg (right), Joint Managing Director Metallbau Glawion GmbH 52 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – METALLBAU GLAWION GMBH The WH Flex is equipped with an alignment station and a washing station. Robot-assisted loading of the CMX 1100 V takes place from the side. Two CMX 1100 V machines with WH Flex: “DMG MORI twins” with optimal accessibility As a second highlight, Metallbau Glawion installed two CMX 1100 Vs with WH Flex work- piece handling systems. Thomas Wittenburg likes to refer to the identically equipped manufacturing solutions as his “DMG MORI twins”. The special thing about them: This was the first time that DMG MORI HEITEC had combined the WH Flex workpiece han- dling system with the vertical machining center from the FAMOT factory in Poland. “While other manufacturers offer workpiece loading from the front, which restricts access to the machine, DMG MORI was able to configure loading from the side”, mentions Thomas Wittenburg as the decisive argument in favor of these automation solutions. This reduces downtime, during setting up of tools for example. Individual automation including magnetic gripper and washing Another reason for investing was the concept of the workpiece handling system. Specifi- cally it concerns the manufacture of clamp- ing elements in different variations. “Both the magnetic gripper of the robot and the alignment station had to be adapted to the range of sizes”, explains Thomas Wittenburg regarding the design. Clamping on the CMX 1100 V is also effected via a magnetic plate. “In addition we integrated a washing station, which removes the chips from the finished parts before they are placed on the pallet.” DMG MORI Messenger: Autonomous production at a glance According to Thomas Wittenburg, the two CMX 1100 Vs soon proved their worth: “Thanks to the newly created night and weekend capacity, we can now take on far more orders.” » EXPANSION OF IN-HOUSE PRODUCTION WITH DMG MORI MACHINING CENTERS opted for DMG MORI. “Three DMC V ver- tical machining centers and a DMF trave- ling column machine have enabled a wide range of components up to 2,600 mm long to be manufactured.” The latest invest- ments, in 2019, were an even greater leap forward for Metallbau Glawion, made with the intention of producing all components in house. DMU 200 Gantry with 4,000 mm travel “Its spacious work area, compact design and high level of stability in 5-axis machin- ing make the DMU 200 Gantry the perfect overall package for us”, Thomas Wittenburg tells us. “There is sufficient space even for bulky welded assemblies in the version with a 4,000 mm table.” The low gantry design allows optimum utilization of the work area. Metallbau Glawion machines a wide range of components, including clamping elements and welded assemblies. TECHNOLOGY E XCELLENCE 53

CUSTOMER STORY – METALLBAU GLAWION GMBH DMU 200 GANTRY UP TO 4,000 mm TRAVEL AND 20 t LOAD CAPACITY + High rigidity and dynamic milling with 5 m/s2 acceleration + Consistent milling throughout the complete work area due to uniform overhang during Z-axis travel + 2,000 or 4,000 mm X-axis travels Y = 2,000 mm / Z = 1,200 mm 54 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – METALLBAU GLAWION GMBH DMG MORI Messenger makes unmanned operation possible. “We are informed by mail or text message in the event of a stoppage. We have an on-call service for such incidents that restarts the system.” So future investments at Metallbau Glawion will focus on automated production that is digitally networked. More flexibility thanks to automated manufacturing solutions A new DMC 1450 V with WH Flex has already been ordered. “The concept will be similar, only for a wider range of components”, says Thomas Wittenburg enthusiastically. “The work area is big enough for longer work- pieces and an additional alignment station for cubic parts will enable automatic production of smaller components.” Automated 6-sided complete machining with the CLX 450 TC Metallbau Glawion also puts its faith in inno- vative manufacturing solutions where turning is concerned. DMG MORI has been commis- sioned to install a CLX 450 TC – automated, of course. “With a bar loader and Robo2Go, we will then be able to completely machine turn- milled parts from all six sides in unmanned operation. This will also mean that we close the gap between turning and milling, which in the long term will make us more compet- itive”, adds Ilona Glawion. She is convinced that automated solutions are the right way forward: “Automation creates extra capacity for the production of single parts on machines that are not automated and makes us more flexible where large series are concerned.” « METALLBAU GLAWION GMBH FACTS + Founded in Eberswalde in 2004 + 50 employees + Manufacture of large-diameter antifriction bearings as well as components for the mechanical engineering, drive technology and crane construction sectors Metallbau Glawion GmbH Heinrich-Hertz-Str. 1 16225 Eberswalde, Germany www.metallbau-glawion.com HAIMER – Your system partner around the machine tool Visit our new Application Center 360°°! Spectacular 360° videos Interesting tutorials & webinars Industry-specific case studies Guided tours with experts via videochat Tooling Technology Shrinking Technology Balancing Technology Visit us at our booth! Hall 4, Booth C20 Measuring- and Presetting Technology www.haimer.com TECHNOLOGY E XCELLENCE 55

3. The cleaning station consists of two cells, one for each of the DMC 80 H duoBLOCK machines, which are assigned a program in the DMG MORI Cell-Controller. 4. Workpiece handling within the WH Flex manufacturing system is carried out by a Kuka 6-axis robot with a load capacity of 150 kg. The more demanding the task, the more complex the requisite machining system and the greater the efficiency factor of digitization. Markus Rehm Managing Director DMG MORI HEITEC GmbH CUSTOMER STORY – BOSCH REXROTH IN BURSA With digital engineering, DMG MORI offers a future-oriented development environment for the design and realization of flexible automated manufacturing systems. Unique highlights include the dynamic virtualization of machines, assemblies and automation equipment as well as the possibility of sim- ulating all internal system processes and movement sequences. Industrial digitization marks a paradigm shift from traditional multi-stage produc- tion to the extensive networking of indus- trial production with internet-driven infor- mation and communication technologies. This opens up immense opportunities for DMG MORI to digitally enhance and holisti- cally accelerate its own change from a man- ufacturer of products to a provider of cus- tomer-oriented product-service systems. DIGITAL ENGINEERING FOR MAXIMUM PERFORMANCE AND CUSTOMER ORIENTATION This can be seen in particular in the engi- neering of flexible, automated manufacturing solutions, as Markus Rehm, the Managing Director of DMG MORI HEITEC, emphasises. He believes in the simple principle: “The more demanding the task, the more com- plex the requisite machining system and the greater the efficiency factor of digitization.” This applies both to his own in-house inter- disciplinary project development as well as to the process of system realization in close consultation with users. As an internal example, Markus Rehm men- tions the interplay of different disciplines from mechanical engineering, automation, appli- cation and process engineering, and control and software development. Here in particular, the tools of digital engineering have created the conditions for bringing together trans- parently the knowledge of all those involved in a central “point of truth”. This reduces the need for coordination on the one hand while preventing misunderstandings on the other. » TECHNOLOGY E XCELLENCE 57

CUSTOMER STORY – BOSCH REXROTH IN BURSA BOSCH REXROTH FACTS + 2 x DMC 80 H duoBLOCK + 6-axis robot with a load capacity of 150 kg + Deburring, cleaning, etc. Thanks to digital engineering, it was possible to configure, virtu- ally test and optimize this flexible, automated production project in record time. All that had to be done on the actual day was connect the power and press the start button. The employees had already been trained virtually in advance and the programs written and simulated. Bosch Rexroth is one of the world's leading industrial companies in the field of drive and control technology: “DMG MORI has been one of our partners for flexible automated manufacturing solutions for more than 20 years. We have tackled countless challenges together during that time. The new digital engineering approach still calms the nerves at the start every new system. Trust may be important, but knowledge is even better.” “Most especially, digital engineering provides us with the data-based option of using virtual prototyping for early testing and validation of the system architecture as well as machining technologies, processes and internal system sequences”, says Rehm, who not only val- ues the quality and efficiency of the develop- ment process, but also the time advantage of “weeks or even months”, depending on the complexity of the system. The decisive factor: All the advantages of digital engineer- ing can be applied in equal measure to the production is connect the power. With regard to operation of the system, DMG MORI has focused not only on performance but also on sustainability. Markus Rehm argues his point with a convincing chronology: “Firstly, it is undeniable that there is no more efficient machine than one that operates automati- cally around the clock. Secondly, it is obvi- ous that manufacturing systems with digital transparency can be continuously improved for the duration of their utilization. And thirdly, we are working on creative concepts DIGITAL ENGINEERING VIA DIGITAL TRANSPARENCY TO A SUSTAINABLE SYSTEM added value for customers. This applies in particular to the virtual design and specifica- tion of the system in close consultation with customers, as well as to the positive effects before and during installation and commis- sioning. All functions of the digitally finalized system can, for example, be used for training employees or for planning, programming and simulation of intended tasks, while the real counterpart is still undergoing development. All the customer has to do on site to start for both the upcycling of systems as well as environmentally sound disposal or recycling of the components at the end of the product life cycle.” All that remains is the following advice: “Look before you leap.” « BETTER PERFORMANCE DIGITAL PROCESS Increased performance 1. Virtual prototyping 2. Digital requirements management 3. Virtual training and commissioning 4. Data-based process optimization CONVENTIONAL PROCESS Planning Concept Engineering Installation, commissioning Operation Life cycle Life cycle “Data-based” performance development “Conventional” performance development 4 × FASTER WITH DIGITAL ENGINEERING BY DMG MORI 1. Faster to the market due to virtual prototyping and specification of the technologies, processes, sequences and system architecture. 2. Faster to the customer due to digital requirements management and virtual fine-tuning through to interactive cus- tomer acceptance of system units and the complete system. 3. Faster to the component due to training of employees during develop- ment, timely programming with simula- tion and trouble-free installation and commissioning. 4. Faster to the optimum due to data and knowledge-based service and application support over the entire life cycle of the system through to disposal or upcycling for further use. 58 TECHNOLOGY E XCELLENCE

DMG MORI DIGITAL TWIN DMG MORI DIGITAL TWIN OPTIMIZE YOUR PRODUCTION STARTUP FASTER – MORE ECONOMICAL– WITHOUT RISK The DMG MORI Digital Twin is the representation of your individual DMG MORI machine tool. It contains the work area with all components, including all functionalities such as movement and control functions as well as the NC and PLC and their cycles. + 40 % faster production ramp-up – carry out unproductive activities digitally + Up to 30 % reduction in costs – less testing on the machine + 100 % collision-free loading – complete digital testing and optimization 100 % EXECUTABLE PROGRAMS COLLISION-FREE PRODUCTION EXACT MACHINING TIME YOUR CONTACT D.Eng. Daniel Niederwestberg Head of the division Digital Twin daniel.niederwestberg@dmgmori-digital.com TECHNOLOGY E XCELLENCE 59

The Netflix of Manufacturing. DMG MORI is a partner to its custom- ers and a pioneer in future-oriented, data-supported manufacturing and pro- duction technology. The DMG MORI STORE powered by ADAMOS was started in May 2021 as a digital point-of-sale for all new PAYZR products from DMG MORI in the areas of Equipment-as-a-Service and Software-as-a-Service. Customers can currently find six products in the market- place developed together with the ADAMOS Alliance: The M1 3-axis milling machine and the CLX 450 TC universal lathe in the Equipment-as-a-Service area, as well as Software-as-a-Service solutions from ISTOS (PLANNING & CONTROL), TULIP (no-code platform), WERKBLiQ (cloud- based maintenance and service manage- ment) and Up2Parts (AI-based software for digital optimization of production). PAY WITH ZERO RISK 6 PRODUCTS IN THE DMG MORI STORE Calculation Planning Preparation Production Monitoring Service 1 CLX 450 TC by PAYZR M1 by PAYZR 2 3 4 5 6 EaaS SaaS The entire range of digital added value is now available from: dmgmoristore.com EQUIPMENT-AS-A-SERVICE (EaaS) 1 CLX 450 TC + 2 M1 by PAYZR + Using instead of owning: Maximum planning reliability, flexibility, price & cost transparency + Speed up innovation cycles: Avoid long-term investment expenditure + Flexible operating expenditure: Attractive use-based hourly spindle fee plus basic monthly fee including all-round carefree package NEW CLX 450 TC BY PAYZR 60 TECHNOLOGY E XCELLENCE PAYZR availability limited to selected regions. Contact your local DMG MORI representative for further information and prices.

DMG MORI STORE All products 6 CLX TC and M1 by PAYZR Equipment-as-a-Service up2parts AI-based calculation ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. The usage of up2parts is simple, intuitive and inreases your success quote vastly. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. Categories #Production & Manufacturing Categories #Planning & Preparation Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Find out more Find out more Find out more Find out more 1 2 3 4 5 Register now free of charge and test the powerful software solutions without risk with just a few clicks: dmgmoristore.com SOFTWARE-AS-A-SERVICE (SaaS) + Plannable monthly costs: No high IT infrastructure and maintenance expenditure + Start straight away: Highest security standards without local installation + Continuous updates: New features & improvements at no expense 3 4 5 6 SIMPLIFY MANUFACTURING Optimize your manufacturing digitally with AI-based software NEW MAKE EFFICIENCT USE OF CAPACITY PRODUCTION PLANNING & CONTROL, optimized planning & control INCREASE TRANSPARENCY – REDUCE ERRORS Consistent and paperless production INCREASE AVAILABILITY Intelligent maintenance TECHNOLOGY E XCELLENCE 61 Search products

PAY WITH ZERO RISK EQUIPMENT-AS-A-SERVICE “SUBSCRIBE & ALL-IN” INSTEAD OF INVESTMENT & PURCHASE YOUR BENEFITS WITH PAYZR + Maximum planning reliability thanks to price and cost transparency plus complete flexibility + Full financial flexibility – No investment risk, no deposit, no obligation for minimum use of spindle hours + Flexible monthly operating expenditure (OPEX) instead of long-term investment and capital locked up in assets (CAPEX)! + Term selection flexibility of 12, 24 and 36 months + Complete freedom of choice at the end of the contract – return the machine*, buy the machine or extend the contract by 12 months + 10 added-value elements in the all-round carefree package – always all-inclusive! CLOUD-BASED OFFERING Quick, easy and convenient configuration of your CLX 450 TC by PAYZR. Available from the PRE-EMO Show in Pfronten in September 2021. *One-off costs for packaging, transport and dismantling when the contract expires All products CLX TC and M1 by PAYZR Equipment-as-a-Service up2parts AI-based calculation ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. The usage of up2parts is simple, intuitive and inreases your success quote vastly. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. Categories #Production & Manufacturing Categories #Planning & Preparation Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Find out more Find out more Find out more Find out more DMGMORISTORE.COM 62 TECHNOLOGY E XCELLENCE PAYZR availability limited to selected regions. Contact your local DMG MORI representative for further information and prices. Search products

PAYZR BY DMG MORI M1 UCT D O R P U S TOMER C S I B U N E S S M O D E L NEW CLX 450 TC BY PAYZR DIGITAL S E R V I C S E SECURE CONNECTIVITY CLX 450 TC BASIC + SIEMENS 840D sl, 19″ multi-touch control + ISM 65 main spindle CLX 450 TC COMPLETE CLX 450 TC COMPLETE plus In addition to BASIC: + ISM 65 sub spindle + Chip conveyor In addition to COMPLETE: + 60-pocket chain magazine + Tailstock function for sub spindle + Hollow clamping cylinder + Cleaning of the safety window + Tropical package + compactMASTER turning / milling spindle + Coolant cleaning of main + Interface for production + Hydraulically movable tailstock + 30-pocket chain magazine + Chip tray, double switching filter, electronic handwheel + Linear scales in X / Y + DMG MORI IoTconnector + MPC (Machine Protection Control) and sub spindle chucks + Coolant spray gun + Technology cycle: Alternating speed data acquisition + Technology cycles: – Eccentric turning and milling – Multi thread cycle 2.0 With the CLX 450 TC, we have developed a machine that now allows all customers to start 6-sided complete machining with all of the advantages of a B-axis, including drastically reduced setup times. In conjunction with the new PAYZR business model, it is also completely risk-free, with low monthly fixed costs and complete transparency and planning reliability. Harry Junger Managing Director GILDEMEISTER Drehmaschinen GmbH TECHNOLOGY E XCELLENCE 63 SECURE CONNECTIVITY

CUSTOMER STORY – LUNGMETALL OHG FLEXIBLE PRODUCTION WITH NO INVESTMENT RISK Mr. Lung Senior in front of his new M1 by PAYZR. Lungmetall from Kottenheim has an almost 100-year tradition in metal working. Now in its third generation, the company with its approximately 60 employees is today an established service provider in the fields of sheet metal working and fabrication. Manu- facturers from the beverage industry, phar- maceuticals and plant and mechanical engi- neering are among its diversified customer base. To further expand its own vertical inte- gration, Lungmetall has successively built up its machining capacity since 2018, which now boasts four CNC machine tools from DMG MORI. Following a DMC 1450 V, a CTX beta 800 linear and a DMU 50 3rd Generation, the latest model to be installed on the shop floor is an M1 vertical machining center that was launched in 2021. A first: This acquisi- tion was made via the PAYZR model recently introduced by DMG MORI. “Reliability, quality and absolute customer orientation take top priority for us”, stresses Markus Lung, authorized signatory and grandson of the founder. A well-trained workforce, flexible working practices and high-performance machine capacity are needed to achieve this. “It allows us to complete even the most challenging pro- jects in a timely manner.” The Lungmetall team includes its own design engineers and experienced employees in production, who together can produce even the most complex assemblies. Machine quality as a hallmark Where production is concerned, Lungmetall has for many years been using advanced and innovative technologies. “We trust in state- of-the-art laser machines for sheet metal working, including one with a 12 kW laser”, says Marcus Lung, referring to a high-speed laser cutting machine that is rarely found in Germany. “We place the same demands on quality of machining.” Marcus Lung took on an experienced employee to set up the new production area. Wadim Roschkow, Head of Turning and Machining Technology at Lung- metall, was already acquainted with the DMG MORI machine portfolio from a previ- ous job. “The DMC 1450 V was just as safe an investment as the CTX beta 800 linear and the DMU 50 3rd Generation.” PAYZR FOR HANDLING PRODUC- TION PEAKS The rapid development of the machining area was, and is, a result of good busi- ness development at Lungmetall. “We are always on the lookout for ways to increase our capacity efficiently,” says Marcus Lung. And that is exactly where the M1 by PAYZR came into play. Marcus Lung was imme- diately convinced: “A subscription model with a pay-per-use element is ideally suited to handling production peaks.” All products CLX TC and M1 by PAYZR Equipment-as-a-Service up2parts AI-based calculation ISTOS – PRODUCTION PLANNING & CONTROL TULIP Build your own App Accelerate your innovation cycles - subscribe to the M1 with an attractive, usage-based spindle hour fee and a low monthly basic fee including an all-around carefree package. The usage of up2parts is simple, intuitive and inreases your success quote vastly. Three applications for manual planning with assistance functions, feedback and visualization of production orders. With TULIP‘s no-code platform to paperless and more productive manufacturing – without any programming knowledge. Categories #Production & Manufacturing Categories #Planning & Preparation Categories #Planning & Preparation, #Quality, #Production & Manufacturing Categories #Monitoring, #Quality, #Production & Manufacturing Find out more Find out more Find out more Find out more DMGMORISTORE.COM 64 TECHNOLOGY E XCELLENCE Search products

CUSTOMER STORY – LUNGMETALL OHG A subscription model with a pay-per-use element is ideally suited to handling production peaks. The M1 by PAYZR came into operation at exactly the right time. Marcus Lung (left), authorized signatory, and Wadim Roschkow (right), Head of Turning and Machining Technology, from Lungmetall OHG LUNGMETALL OHG FACTS + Almost 100 years of experience in metal working + Around 60 employees at its head- quarters in Kottenheim + Manufacturing service provider in the field of sheet metal work- ing and fabrication Lungmetall OHG Hausener Str. 47 56736 Kottenheim, Germany www.lungmetall.de Planning certainty with full price and cost transparency and an all-inclusive package Marcus Lung definitely sees the PAYZR subscription model as completely risk-free. “There is no down payment and the basic monthly fee covers maintenance, service and insurance, among other things. In addi- tion, we have full price and cost transparency because machine utilization is charged based on spindle hours.” The M1 3-axis machine is an unbeatable entry-level investment. DMG MORI offers the model in the config- urations M1 complete, M1 plus and M1 pro. There is a choice of a 12, 24 or 36-month term for PAYZR. The basic fee and price for spindle hours depend on the combination of the two. M1: maximum performance on attractive terms “If contrary to expectations business should deteriorate, we can simply give the machine back after the 36-month term”, adds Marcus Lung. “With the PAYZR model, the machine does not work out very much more expen- sive than it would if financed conventionally, even if used at full capacity. For us, the gain in greater flexibility and planning certainty is definitely worth it.” Incidentally, Lungmetall decided on the M1 pro. Wadim Roschkow tells Vacuum plate for the plastics industry. us why: “We wanted the benefits of maximum performance. A 12,000 rpm inline spindle and a 20-bar internal coolant supply are part of the configuration.” Marcus Lung is already looking further ahead: “To keep pace with growth, we intend to expand our production area in the fore- seeable future and we will continue to invest in CNC technology.” His aim is to strengthen turning in particular and to this end install a turning center with bar loader to maximize the degree of automation in production. “The PAYZR model could again be an option for us in the future. We are looking forward to the introduction of new machine models available under this scheme.” « Take out a subscription for the M1 via PAYZR in the DMG MORI STORE with just a few clicks. PAYZR availability limited to selected regions. Contact your local DMG MORI representative for further information and currency issues. TECHNOLOGY E XCELLENCE 65

NEW IN THE DMG MORI STORE CLOUD BASIC & CALCULATION AI-BASED CALCULATION Dashboard Calculator up2parts cloud basic up2parts calculation Calculations Administration Basisträger St37 ISO 2768-1m Name: Material: Tolerance: Comment: Edit part Select raw material Raw material: Flachstahl St37 70x30 Cutting: 50,00 Name: Metrics: Delivery time: Price/kg: Flachstahl St37 70x30 70 x 30 x 6000 mm 5 Tage 5,00 EUR mm up2parts calculation Fully automatic calculation based on 3D models using AI Our customers can calculate up to 80 % faster with up2parts cloud basic and calculation. No expensive implementation. Setup only takes 2 minutes. Marco Bauer Managing Director up2parts GmbH Prepare a quote in 3 steps Using up2parts is easy, intuitive and increases your success rate enormously: 1. Upload CAD model 2. Automatic component analysis within seconds using your company-specific artificial intelligence 3. Quote at the push of a button Ready for dispatch including customer address Time calculations of components and the production of quotes are traditionally based on individual expert knowledge, mainly using Excel, and are extremely time-consuming. And only a small propor- tion of the quotes that are sent actually lead to an order. So why not digitize this process, reduce time-consuming activities to a minimum and increase the success rate of your quotes at the same time? The motivation behind up2parts GmbH is to digitally opti- mize the entire value creation chain. To date, Up2parts has developed the up2parts cloud basic and calculation products, which increase the competitiveness of small- and medium-size manufacturing companies enormously. Increased efficiency & reduced costs by means of digitization, from a quantity of 1 That is exactly the promise of cloud-based products from up2parts. Developed by up2parts GmbH, a strategic partner of DMG MORI, for small- and medium-size companies using the latest technologies and based on artificial intelligence. The up2parts solutions provide a simple introduction to digitization, are ready for use immediately, are maintenance-free and do not require expensive training courses. up2parts cloud basic – The digital image of your manufacturing company With up2parts cloud basic, you manage your company-specific database and look after your machines, materials, customers and components centrally in one software package. You can automatically find the same or similar components within seconds using the geometric similarity search. Due INCREASING COMPETITIVENESS to the unlimited amount of storage, you can map your company holistically and digitally, and even process data-intensive 3D models having a high degree of complexity. up2parts cloud basic is ready to go in just 2 minutes and acts as the basis for the use of all other up2parts products. 66 TECHNOLOGY E XCELLENCE

DMGMORISTORE.COM Thanks to PAYZR and the DMG MORI Store powered by ADAMOS, you can try out up2parts cloud basic and calculation for 30 days free of charge and buy without risk. CLOUD – up2parts CALCULATE UP TO 80 % FASTER HIGHLIGHTS + Calculate up to 80 % faster + Setup in just 2 minutes + Work planning and calculation of offer in just 5 seconds + Prepare a quote with just 2 clicks + Preserve company-specific know-how in AI + Unlimited storage space + Try free of charge for 30 days up2parts calculation – Create calculations & quotes in seconds With up2parts calculation, you can set new standards in efficiency. Work planning and calculation of quotes are generated fully automatically based on your individual company data by means of an AI-supported analysis of 3D models. Each component cal- culation automatically teaches your compa- ny-specific intelligence and generates more extensive data sets – for increasingly precise results in work preparation. And you can generate a quote that is ready for dispatch with just two clicks. This means: Accurate calculations in the shortest possible time. Artificial intelligence from up2parts for small- and medium-size companies Create your own company-specific AI which becomes increasingly intelligent, thereby preserving your manufacturing company's know-how for generations. Your compa- ny-specific intelligence starts learning from the 1st work plan – like an apprentice who continuously increases his or her knowledge. Your data is 100 % secure. Data security is a top priority for up2parts. Your data is encrypted, using state-of-the-art methods during and after the transfer, and is only accessible to you and your team. « Cloud-based products from up2parts massively increase the competitiveness of our customers and make cost-effective production possible from a batch size of 1. Florian Sailer Strategic Portfolio Manager DMG MORI Digital TECHNOLOGY E XCELLENCE 67

CALCULATION IN FIELD TEST With a location for sheet metal working in Sigmaringen and a machining and fabrica- tion plant in Albstadt, JUCOWA Metallbear- beitung GmbH has been a reliable service provider to the mechanical engineering and medical sectors for many years. The company was founded in 1999 and with its 50 skilled workers offers customers a wide range of services. There are nine CNC machine tools from DMG MORI in its production facility, which were integrated into a fully digitized process chain during a move into the newly built production centre. It also includes automated preparation of quotations with up2parts based on artificial intelligence software. 90 % vertical integration “A vertical integration of 90 percent allows us to respond flexibly and promptly to our customers”, mentions Andreas Kanz, Man- aging Director of JUCOWA as being a key success factor for the daily business of a contract manufacturer. However, this calls for well-organized workflows from A to Z. JUCOWA has taken a big step towards dig- itization with the purchase of a DMU 50 3rd Generation from DMG MORI. “We have been using DMG MORI Messenger to monitor pro- duction ever since.” Thanks to subsequent automation, the machining center is now also operated unmanned over night shifts. With regard to programming, Jucowa relies on ESPRIT from DMG MORI, which also accelerates the processes. Digitization early on in work preparation Andreas Kanz found the digitization solutions from DMG MORI persuasive, which is why he adopted them right from the outset when building a new facility: “We have integrated all DMG MORI machines except for two old models into the digital process chain in our new unit, which further optimizes our pro- cesses.” Nowadays, the process chain starts early on with the preparation of quotations: “We heard about up2parts from DMG MORI and installed the software at the end of The use of up2parts calculation in work planning is intuitive and efficient. 68 TECHNOLOGY E XCELLENCE 2020 to test it out.” With the aid of artificial intelligence, up2parts helps medium-sized companies to calculate quotations during work preparation. With a stake in the soft- ware company, DMG MORI underlines the importance of the large increase in efficiency achieved with up2parts and its integration into the entire digitized value-added chain. Find similar workpieces in just a few seconds up2parts is based on a company-specific database, which interested parties can use straight away in the free version, up2parts cloud basic. “In principle, the database is a CALCULATIONS UP TO 80 % FASTER digital image of a user's company”, explains Andreas Kanz. Machines, materials, cus- tomers and components – the latter as 3D models – are stored centrally with unlimited storage space. A geometric similarity search finds identical or similar components automatically within a few seconds. The extension of up2parts cal- culation then contributes to another enor- mous increase in efficiency in work planning. “Preparing quotations takes a lot of time, which we do not necessarily have when the order situation is good,” explains Andreas Kanz, who as a qualified design engineer is well acquainted with this part of work planning and knows how crucial it is to submit an offer quickly. That is why he was very interested in the automated solution with up2parts. Based on the CAD models already in the company database, the soft- ware automatically creates component cal- culations and makes suggestions for a work plan and run times. These originate from

CUSTOMER STORY – JUCOWA METALLBEARBEITUNG GMBH All DMG MORI machines are integrated into a fully digitized process chain. This consistency enables cost-effective production, from a batch size of 1. the company-specific artificial intelligence, which is trained to become more accurate with each calculation. Andreas Kanz is impressed: “up2parts learns new things with every component, so calcu- lations become more and more accurate.” Meanwhile, the deviations from the real price are as minimal as they are with manual calculations. As up2parts reduces and auto- mates this process to a few clicks, users save up 80 percent of the time needed for prepar- ing a quotation, increasing their success rate. Andreas Kanz was already acquainted with the automated form of quotation preparation from his time in sheet metal working: “How- ever, this involves two-dimensional compo- nents, whereas up2parts also manages to reliably automate the process for three-di- mensional workpieces.” The people at up2parts are convinced that 3D models will continue to gain in importance in future, because they are the basis for digiti- zation in production. Digitization and automation to stay competitive Following the economic instability of the past few years, the order situation at JUCOWA has now picked up again, which made it urgent to move into a new production facility. “We had to increase capacity to remain competitive”, recalls Andreas Kanz. Equally important was the modernization of production: “Modern machine tools, where necessary automation solutions, and digitization from order intake through to quality control will significantly influence our future investments.” JUCOWA METALLBEARBEITUNG FACTS + Founded in Sigmaringen in 1999 + 50 skilled workers + Manufacture of complex one-off parts, medium batch sizes and fabrication including machine assembly « JUCOWA Metallbearbeitung GmbH Zitterhofstr. 18 72461 Albstadt, Germany www.jucowa.de DMGMORISTORE.COM Thanks to AI-based up2parts calculation, we are able to reduce quotation preparation time by 80 %. It is ideal for contract manufacturers with orders and customers that change daily. Andreas Kanz Managing Director JUCOWA Metallbearbeitung GmbH TECHNOLOGY E XCELLENCE 69

DMG MORI MONITORING OVERALL EQUIPMENT EFFECTIVENESS BECAUSE EVERY SECOND COUNTS! The Overall Equipment Effectiveness (OEE) is a key figure for determining and monitoring the productivity and profitability of production systems. The OEE key figure can and must be calculated individually for every company. The OEE is not the same as technical avail- ability, since other factors are involved in the calculation of the OEE in order to deter- mine the value in a differentiated manner. In order to initiate concrete optimization measures using the OEE, it is important to deal with the individual factors of the OEE: Availability, performance & quality. On the basis of the recorded machine data (MDA) and operating data (PDA) and the combination thereof, it can be determined how high the overall equipment effectiveness is, and why a deviation from the ideal situation occurred. With this knowledge, you can then take measures to reduce unplanned losses and increase the effectiveness of the equipment – because every second counts! DMG MORI provides a flexible solution in TULIP with which the overall equipment effectiveness can be calculated for your company in an adaptable way. LIVE DATA AVAILABLE ANYWHERE 70 TECHNOLOGY E XCELLENCE

TEST TULIP now for 30 days Free of charge and with no risk! Regardless of whether on or beside the machine. DMG MORI MONITORING DMGMORISTORE.COM WITHOUT A LOCAL IT INFRA- STRUCTURE INDIVIDUAL + No Code: DMG MORI MONITORING POWERED BY DMG MORI MESSENGER Simple creation of your own customized monitoring thanks to No Code + Adaptability: Can be flexibly adapted to include additional buttons END-TO-END + Manufacturer-independent: Monitor all machines and systems individually + On the machine: APPs, dashboards and evaluations can be called up on the machine panel (as of CELOS V6) and on all mobile terminal devices OPEN + Interfaces: Simple connection of new, old and third-party machines via OPC-UA, MQTT and MTconnect + ERP connection: Bi-directional IT interfaces to ERP, MES and other IT systems DMG MORI Messenger 1. AVAILABILITY + Detect stoppages and derive preventive measures + Document and analyze reasons for stoppages 2. PERFORMANCE + Sensor data for documenting finished quantities + Process data for complete transparency 3. QUALITY + Record wastage + Document reworking and cost → OVERALL EQUIPMENT EFFECTIVENESS + Implement optimizations based on data because every second counts COMBINATION OF MDA AND PDA DETECT STOPPAGES No recording of the reasons for stoppages ALTERNATIVELY WITH LOCAL INSTALLATION DMG MORI MESSENGER + As a constituent of the Digital Manufacturing Package, DMG MORI Messenger provides the key functions for machine monitoring, such as status display, status history plus a machine logbook. + End-to-end production data acquisition and OEE calculation is possible with DMG MORI Monitoring powered by TULIP. TECHNOLOGY E XCELLENCE 71

CUSTOMER STORY – AUMA RIESTER GMBH & CO. KG The networking of our machines with the Digital Manufacturing Package enables sustainable optimization of our manufacturing processes, firstly the processes on the machines but above of all the entire workflow. Jochen Pfeiffer Industrial Engineering AUMA Riester GmbH & Co. KG PROCESS OPTIMIZATION THROUGH SOUND DATA In 1964, Werner Riester and Rudolf Dinse founded AUMA with the idea of developing valve and machine actuators. An acronym for Armaturen- Und Maschinen-Antriebe, AUMA is still a byword for sophisticated electric actuators and valve gearboxes. With 2,600 employees at 30 locations worldwide, the company is one of the leading manufacturers in the industry. Customers from the energy, water and petrochemical sectors and users from other diverse industries rely on the mod- ular product portfolio from the company in Müllheim. For many years, AUMA has relied on machine tools from DMG MORI for its CNC machining. It has five models in operation. In order to ensure future-proof manufacturing, AUMA has equipped these with the Digital Manufacturing Package. Worldwide control and regulation of gas & liquid flow “Our solutions prove themselves wherever the flow of liquids or gases, powders or gran- ulates have to be regulated and controlled”, is how Jochen Pfeiffer, Industrial Engineer at AUMA, describes the customer-oriented range of services. All actuators are tailored to customer-specific needs and are highly automated. “Such products not only form the mechanical interface to the valve, but also the interface to the control system.” AUMA actua- tor products ensure safe communication with all commonly used control systems. IoTconnector as the basis for detailed machine evaluation The high level of technology in its products is also reflected in its production, where AUMA has for many years maintained a competitive edge with modern CNC machine tools. The installation of a CTXbeta 800 at the Ostfil- dern-Nellingen factory brought the Digital Manufacturing Package to the attention of the company. The integrated IoTconnector, which connects the machine safely to the internet and intranet, provides data that are utilized by the Messenger for a detailed machine evalu- ation – through to tool level: “This means we can diagnose and fix problems and stoppages more quickly”. The company’s own on-site process optim- izer uses this data evaluation in a targeted manner so that machine utilization can be increased sustainably and effectively. Accord- ing to Jochen Pfeiffer, this process optimiza- TARGETED DATA ANALYSIS FOR SUSTAINABLE PROCESS OPTIMZATION tion brings significant added value: processes can be stabilized effectively. The visualization makes changeover, setup and downtimes very transparent, increasing machine utilization sustainably and effectively. NETservice and my DMG MORI for optimized service The Digital Manufacturing Package includes NETservice, which AUMA really appreci- ates when there is a service call, as Jochen Pfeiffer confirms: “I have the feeling that the processing of service is prioritized:” Because all standard data are inquiries 72 TECHNOLOGY E XCELLENCE

CELOS – DIGITAL FACTORY CUSTOMER STORY – AUMA RIESTER GMBH & CO. KG AUMA develops and manufactures electronic actuators with which valves can be controlled centrally, e. g. in the energy and water supply sectors. already available. “This, of course, leads to a rapid solution for the servicing of our machines.” The same is true for the use of the customer portal my DMG MORI. DMG MORI offers a very user-friendly possibility for opti- mizing service through its free online portal my DMG MORI. Damage reports including a description or even photos can be sent online at the touch of a button and users receive a ticket straight away. Thanks to the clear definition of the problem, the case is passed on directly to the right contact person. “With the Track & Trace function, we can see the processing status transparently at all times”, adds Jochen Pfeiffer. This high level of trans- parency means the entire service process can be bundled and run digitally via a communi- cation channel. CELOS V6 for more productivity thanks to digital workflows There is also the option of removing paper from production with digital workflow apps in the CELOS upgrade and making many fea- tures available on the shop floor, directly and simply. With the integrated TULIP Player, the customer can program 27 pre-installed apps according its needs. This results in faster machine operation and an effective minimi- zation of downtimes. Maximum transparency is created on all levels by CELOS V6 and the optimized range of services, Jochen Pfeiffer tells us: “Directly in the system, for example on the control panel, while all staff using the machine over several shifts always have the information they need.” Due to the positive experience AUMA has had with the Digital Manufacturing Package in Ostfildern-Nel- lingen, the company is considering installing it on other machines. « AUMA RIESTER FACTS + 2,600 employees at 30 locations worldwide + Development and production of electric actuators and valve gearboxes + Customers from the energy, water and petrochemical indus- tries, among others AUMA Riester GmbH & Co. KG Postfach 1362 79373 Müllheim, Germany www.auma.com DIGITAL MANUFACTURING PACKAGE 1 SECURE CONNECTIVITY 2 MESSENGER BEST OF INDUSTRY AWARD 2020 – Industry 4.0 category 3 CELOS V6 Update YOUR “MUST HAVE” FOR THE DIGITAL FUTURE 4 PRODUCTS– ONE PACKAGE – ONE PRICE 4 NETservice + my DMG MORI TECHNOLOGY E XCELLENCE 73

my DMG MORI my DMG MORI 2.0 ONE WAY – ALL POSSIBILITIES CONNECTED TO YOUR SERVICE EXPERT – FROM INQUIRY TO SOLUTION > 25,000 CUSTOMERS AND MORE THAN > 130,000 MACHINES + Prioritized service inquiries + End-to-end communication + Maximum transparency REGISTRATION IN < 3 MIN. Not registered yet? Free registration at: mydmgmori.com 74 TECHNOLOGY E XCELLENCE NEW END-TO-END COMMUNICATION + Direct messages: In direct contact with the service experts at all times, from start to finish + Digital quotes: Request and accept quotes with a single click + Document management: Exchange all important documents directly via my DMG MORI + Push messages: Receive messages in real time as soon as something in your status changes

FOR THIRD-PARTY PRODUCTS UPDATE You can also enjoy these benefits for third-party products, all information at www.werkbliq.de/en Simply test WERKBLiQ via the DMG MORI STORE: dmgmoristore.com DMGMORISTORE.COM EVEN MORE POSSIBILITIES: THE my DMG MORI APP 2.0 + Reachable anywhere: Push messages directly on your Smartphone + Always up to date: Service inquiries and order status in your pocket + In the picture immediately: Load photos from your Smartphone directly into the service chat TECHNOLOGY E XCELLENCE 75

CUSTOMER STORY – CNC TVAR 80 % OF THE HYDROPOWER IN THE ALPS MADE BY CNC TVAR – POWERED BY DMG MORI CNC Tvar from Liberec in the Czech Repub- lic was established in 2007 with the goal of contributing to a more efficient and sustain- able generation of power with high quality turbine components. The portfolio today includes turbine rotors, impellers as well as molds and components for the automotive industry. The manufacturing service pro- vider with its approximately 130 employees maintains close partnerships with its cus- tomers in order to ensure it always manu- factures optimum products. From the very beginning, CNC Tvar has used machine tools from DMG MORI – nine DMU 200 P and DMU 210 P machines, three DMU 340 P machines and a DMU 95 monoBLOCK. Hydro turbines – from castings to durable forged parts Generating energy from hydropower goes back to ancient times and the technology has been continuously developed right up to the present day. “Turbines made of forged steel INNOVATIVE TUR- BINES FOR HYDRO- POWER PLANTS are today the gold standard where efficiency, durability and reliability are concerned”, explains Jan Richtárik, together with Tomáš Meruňka, CEO of CNC Tvar. Casting is only used where high wear is expected due to sand in rivers or aggressive chemicals. Cast turbines are produced in molds and then postprocessed. Welded parts are also added to achieve multi-part assemblies. According to Jan Richtárik the challenge of forged turbines is far greater: “We mill these parts from a forged block.” And this is exactly where CNC Tvar has quickly gained its good reputation in this sector. They produce around 300 turbines a year. 90 percent of these are Pelton and Francis turbines. In addition to its precision manufacturing, the company also offers balancing, certification and non-de- structive testing of each turbine. “We sup- ply ready-to-mount turbines”, adds Tomáš Meruňka. And this has proved successful for CNC Tvar: Just in the Alps, 80 percent of the hydropower plants are equipped with turbines from Liberec. » Pumped storage power plant Kaprun Limberg 2 CNC Tvar manufactures in particular Pelton and Francis turbine wheels, as well as stay rings for Francis turbines in such power plants. 76 TECHNOLOGY E XCELLENCE

CNC Tvar produces over 300 turbine rotors a year on a total of 13 DMG MORI machines. 90 % are rotors for Pelton and Francis turbines. Its three large DMU 340 P machines also constitute a competitive advantage for CNC Tvar. Travels of 3,400 × 3,400 × 1,600 mm mean the company can machine even the largest turbines. “Customers come back to us time and again – firstly because we can offer virtually every component size and secondly because of the technological com- plexity”, claims Jan Richtárik. The team has been working so long with the portal machines from DMG MORI and their uniform control system that CNC Tvar exploits the potential of the machines to the full. “I even dare to claim that thanks to our competence we also fulfil orders that cannot be managed anywhere else.” Tomáš Meruňka appreciates the long-term performance of the machines: “We can machine a Pelton turbine seven times faster than when we started.” Cooperative partnership Jan Richtárik and Tomáš Meruňka regard the many years of cooperation with DMG MORI – in both the purchase of machines and service – as a close partnership which they wish to continue. The practical experience of CNC Tvar has, for example, already been incorporated in the improvement of a spindle. The practical test was also carried out by experts in the Czech Republic. “We, too, wish to consistently optimize our products and processes and to this end will continue to concentrate on large portal machines like the DMU 340 P”, says Jan Richtárik with an eye to the future. “To ensure turbines from Liberec long remain the benchmark for quality.” The turbine rotors for Francis turbines (left) and Pelton turbines (right) are forged parts milled from the solid. CUSTOMER STORY – CNC TVAR DMU P: Portal machines for precise, heavy duty machining The high metal removal rates and difficult- to-machine chrome-nickel steel place high demands on the production of turbine rotors and impellers. “In 2007 we were the first company that dared to take on such turbines”, recalls Jan Richtárik. He found the right machine solution at that time in an overhauled DMU 200 P from DMG MORI: “The machine is extremely stable, compact in 7× FASTER MACHINING THANKS TO KNOW-HOW AND DMG MORI MACHINES design and is equipped with a rotary table that offers us maximum flexibility in machining.” CNC Tvar hit the jackpot with its idea. Demand grew and soon competitors began crowding the market with this type of turbine production. “We managed to maintain our lead by drastically increasing produc- tion capacity”, Tomáš Meruňka is pleased to tell us. 78 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – CNC TVAR Green energy as a chance for the future The partnership between CNC Tvar and DMG MORI is not only an example of economic success, but also satisfies the growing need of industry for sustainability. Durable turbines render the utilization of hydropower, one of the cleanest sources of energy, more efficient. The advanced machines from DMG MORI have played a decisive role in this respect. The machine tool manufacturer has been climate-neutral since May 2020. In the opinion of Tomáš Meruňka, “The desire for clean energy has inspired innovation and spins a spiral of success. DMG MORI has become a synonym for top quality machines. The brand also stands for a team of people to which we have excellent personal relations and that helps us in our business with its knowledge and experience.” « CNC TVAR FACTS + Founded in 2007 in Liberec, Czech Republic + 130 employees + Development and production of modern turbine wheels for hydroelectric power plants CNC Tvar, s.r.o. Kateřinská 235, Svárov 463 03 Stráž nad Nisou, Czech Republic www.cnctvar.cz With our competence and the possibilities offered by three DMU 340 P portal machines, we can fulfill orders that cannot be managed anywhere else. Tomáš Meruňka (left), Managing Director of CNC TVAR (with Petr Vladik, Managing Director of DMG MORI Czech Republic) TECHNOLOGY E XCELLENCE 79

100 % CLIMATE-NEUTRAL MACHINE MANUFACTURING 1. Neutral product carbon footprint 2. Neutral company carbon footprint 3. NEW: Machines > 99 % recyclable SUSTAINABILITY DMG MORI is one of 17 companies nominated in the area of climate protection for the German Sustainability Award, the largest sustainability competition in Europe with over 1,000 applications. DMG MORI CIRCULAR ECONOMY WE GUARANTEE: OUR MACHINES ARE MORE THAN 99 % RECYCLABLE** Our contribution to the sustainability of your production: + 100 % climate-neutral manufacture of the machines – from raw material through to delivery* + complete prevention of waste at the end of machine life cycle: > 99 % recyclable materials** DMG MORI certificate for customers, auditors and disposal companies Valid for all existing and new machines We would be glad to lengthen the life cycle of your machines and make you a buyback offer. YOUR CONTACT PERSON Lothar Sommer Telephone: +49 (0) 151 1953 7393 lothar.sommer@dmgmori.com EXAMPLE DMU 210 P + 47.2 t total weight with > 99 % recyclable materials** + Recyclable material groups: gray cast iron electronic & electrical devices steel (unpainted) steel (painted) 41.2 t 1.2 t 3.3 t 1.2 t 0.01 t batteries We would be glad to help you with the recycling of your DMG MORI machine. * with the triad “Prevention. Reduction. Compensation.” ** with the exception of a few plastics 80 TECHNOLOGY E XCELLENCE

ENERGY & EMISSION-EFFICIENT MACHINE OPERATION → Up to 30 % energy savings compared to the predecessor machine, e. g. + Recovery of braking energy + Demand-oriented control + Energy Saving App ENERGY SAVING APP REDUCES THE ENERGY CONSUMPTION OF YOUR DMG MORI MACHINE Modern and simple energy management: + Create transparency: Time and NC-block-related recording of machine performance and CO2 emissions + Reduce energy consumption: Minimized energy consumption and increased productivity at the same time thanks to perfor- mance & consumption analyses, among others + Save energy with auto shutdown: Shutdown, warm-up and stand-by function for the machine, pneumatic system, display & lighting *there may be costs for a SENTRON PAC3220 Power Monitoring Device Free of charge as standard for all machines with CELOS V6 Free retrofit also possible for older machines as update of every existing CELOS version* Available for SIEMENS or HEIDENHAIN control YOUR CONTACT PERSON Timo Heutmann Telephone: +49 5205 74 3170 timo.heutmann@dmgmori.com With the Energy Saving App, we achieve an energy saving of up to 20 % in our own production and reduce our processing time significantly through adaptive feed control and targeted shutdown of units. Reinhard Musch Managing Director DECKEL MAHO Pfronten GmbH TECHNOLOGY E XCELLENCE 81

my DMG MORI YOUR ONLINE SERVICE MANAGER STATUS QUO: > 25,000 CUSTOMERS > 130,000 MACHINES my DMG MORI The new customer portal for service optimization MORE SERVICE Fast support and live status of your service requests MORE KNOWLEDGE All relevant documents can be called up digitally MORE AVAILABILITY The direct line to a service expert with guaranteed prioritized processing, registration in < 3 minutes Every customer benefits – at no extra charge: Already 25,000 registered customers with more than 130,000 machines! *my DMG MORI is currently available in member states of the European Union, the UK, Switzerland, Norway, India, Mexico, Canada, the USA, New Zealand, Australia, Singapore and Malaysia. You too can benefit! Register now for free: my DMGMORI.com PRE-EMO SHOW L I V E I N P F R O N T E N 20th – 25th SEPTEMBER 2021 08.00 – 20.00 HRS. pre-emo-show.dmgmori.com SAVE-THE-DATE: EMO MILAN, 4th – 9th OCTOBER 2021 LEGAL NOTICE: DMG MORI Technology Excellence magazine for customers and interested parties. Publisher and responsible for content: DMG MORI Global Marketing GmbH, Walter-Gropius-Strasse 7, D-80807 Munich, Tel.: +49 (0) 89 24 88 359 00, info@dmgmori.com Circulation: 300,000 copies. Subject to technical changes, availability and prior sale. Our General Terms of Business shall apply. K U - N E 1 2 3 0 _ 1 0 4 0 1 2 0 2 P