Technology Excellence EN

Technology Excellence
Global and together
ADAMOS IIoT-Plattform.
CELOS Digital Factory
Interview | Schaeffler AG – Machine Tool 4.0
Automation
Technology Partner
LifeCycle Services
Famot Pleszew SP. Z O.O.
CTX 2500 | 700
NTX 2500
Additive Manufacturing
Customer Story | MACK CNC-Technik
Technology Partner
Aerospace Excellence
Automotive Excellence
Gildemeister Italiana S.P.A.
References| Fritzmeier Technologie GmbH
DMU 200 Gantry
DIE & MOLD Excellence | Krumpholz GmbH & CO. KG
5-Axis-Universal Machines
Medical Excellence
Customer Story | Charmant INC.
Worldskills
DMQP
New: dmgmori.com

EDITORIAL GLOBAL AND TOGETHER REAL AND DIGITAL Dear customers and partners, We find ourselves in the middle of profound industrial change. Digitalization is changing our world quickly and incisively. The necessary reorientation requires fundamental development. To cope with this, we must act globally and concertedly, with strong partnerships and on equal terms. In this respect, DMG MORI will be an innovator and reliable partner for you. Digital products and technologies are progressively becoming a differentiating success factor. Software is increasingly influencing the performance capability of machines and systems. The joint growth of mechanical engineering and information technology opens up new business models. With CELOS and the new, open and manufacturer- independent IIoT-platform ADAMOS, we offer a continuous, straightforward solution – from machine builders for machine builders, their suppliers and customers. Automation is a key element in digital production. Automated machine tools are an integral part of future-oriented manufacture. In addition, additive manufacturing pro- cesses are being dynamically developed to industrial maturity. All these future topics form a focal point for DMG MORI. This applies equally to the further expansion of our Technology Excellence in the core markets of Aerospace, Automotive, Die & Mould and Medical. DMQP (DMG MORI Qualified Products) Partner Management for the highest quality of peripheral products and the “Customer First” programme for further increasing service satisfaction are also important pillars of our future strategy. DMG MORI is in an excellent position. Together with you, revered customers and part- ners, we will proactively shape the digital change. We would like to share knowledge with you, benefit from mutual strengths, and develop complete solutions. Together with you, we will press ahead with the factory of the future. Tangibly and digitally! CONTENTS ADAMOS IIoT-Platform ....................................... 04 CELOS Digital Ecosystem ................................... 06 DMG MORI Technology cycles & Powertools .... 14 Schaeffler AG ......................................................... 16 Automation ............................................................ 18 DMG MORI LifeCycle Service ............................. 23 FAMOT Pleszew SP. Z O.O. ................................. 24 ADDITIVE MANUFACTURING ............................. 30 MACK CNC-Technik ............................................ 36 Aerospace Excellence .......................................... 40 Automotive Excellence ......................................... 46 GILDEMEISTER Italiana S.p.A. ......................... 50 Fritzmeier Technologie GmbH ............................ 52 Krumpholz GmbH & Co. KG ............................... 56 Medical Excellence ............................................... 60 Charmant Inc. ....................................................... 64 WorldSkills............................................................. 66 DMQP – DMG MORI Qualified Products ........... 68 Dr. Ing. Masahiko Mori President DMG MORI COMPANY LIMITED Christian Thönes Chairman DMG MORI AKTIENGESELLSCHAFT TECHNOLOGY EXCELLENCE 03

ADAMOS IIoT-PLATFORM The future of manufacturing technologies is becoming increasingly digital. DMG MORI represents progress and is expanding its digital solutions. On the one hand, CELOS is being expanded to become an open, contin- uous ecosystem for manufacturer-neutral Digital Factories. On the other, the strategic alliance, ADAMOS, with around 200 experts will be launched on 1st October 2017. This joint venture with equal partners from the mechanical engineering and information technology sectors offers an open, manu- facturer-neutral platform for the futuristic topics of Industry 4.0 and the Industrial Inter- net of Things (IIoT). Christian Thönes, Chair- man of DMG MORI AKTIENGESELLSCHAFT, explains the details of the digital change. CELOS as a new ecosystem for the Digital Factory, ADAMOS as a new IIoT-Alliance – it's all happening at DMG MORI … Our future is built on traditions. We have made our machine tools fit for digitalization with the CELOS APP-based control and oper- ating software. A good 10,000 DMG MORI machines have already been equipped with CELOS and are on the market – well over 100 machines from our product range speak CELOS. The number is continuously increas- ing. Today, we already support networked intelligent production with 26 APPs and exclusive DMG MORI technology cycles and Powertools. Digital products and technologies are progressively becoming a differentiating success factor. We are therefore expanding CELOS with “Open Connectivity” to become an open ecosystem for the Digital Factory. In addition, we have founded the strategic alli- ance ADAMOS together with partners from the mechanical engineering and information technology sectors. What can customers expect from “Open Connectivity”? A fundamental factor en route to the Digital Factory is the new CELOS NETbox as an open IIoT-Connector, even for third-party machines. With CELOS PROtab, we are also offering our customers a “mobile assistant” for continuous use of the CELOS function- ality in the whole shopfloor area. CELOS Cockpit, also new, simulates an intelligent 04 TECHNOLOGY EXCELLENCE

ADAMOS IIoT-PLATFORM “ACTIVELY SHAPING DIGITALIZATION WITH CELOS AND ADAMOS“ With ADAMOS we are offering an open network with leading mechanical, production and software/IT know-how – from machine builders for machine builders, their suppliers and customers! Christian Thönes Chairman DMG MORI AKTIENGESELLSCHAFT manufacturing control centre. In conjunction with CELOS-equipped machines, we are therefore providing comprehensive solutions for digital production, with which customers can shape their individual Digital Factory one step at a time or as a whole. How has it been possible to launch ADAMOS with so many partners so quickly? As a machine builder, we understand our customers' requirements and know what matters. Coupled with the sector knowledge of Software AG, this has given rise to a strong alliance. The instigators are DMG MORI, Dürr and Software AG. Our common goals quickly met with enthusiasm, so that as soon as the joint venture was signed we were able to obtain additional partners in the form of Carl Zeiss AG and ASM right at the outset – what is more, they are all global market lead- ers in their respective fields. With ADAMOS, strong partners promoting digital integration are working on equal terms. What unites us are common goals and the firm conviction that the challenges of digitalization can only be overcome with strong partnerships. When it comes to digitalization, the mechanical and systems engineering industry itself must set standards and promote development. This can only happen globally and concertedly! What are the objectives of the ADAMOS Alliance? The name itself speaks volumes! ADAMOS stands for Adaptive Manufacturing Open Solutions. Adaptivity in production and open- ness in structures are two important pillars of the strategic alliance … Germany's first alliance of renowned industrial software companies intends to establish ADAMOS as a global industry standard and additionally recruit further machine builders as partners. ADAMOS is specially tailored to suit the requirements of the mechanical and systems engineering industry and its customers. The open IIoT-platform is manufacturer-neutral and combines the latest IT technology with leading sector knowledge. » TECHNOLOGY EXCELLENCE 05

ADAMOS IIoT-PLATFORM 1 BILLION MACHINES INSTALLED LEADING EDGE 200 EXPERTS SCALABLE DIGITAL MARKETPLACES SHARED APPS NO VENDOR LOCK-IN CONNECTIVITY DIGITIZATION IIoT MECHANICAL AND SYSTEMS ENGINEERING STRONG PARTNERS INDUSTRY 4.0 … open always sounds promising … Openness is essential for the success of the alliance from many different perspec- tives. It enables machine builders to offer their customers tried-and-tested solutions for digitally integrated production with little effort. Mechanical engineering companies, to which ADAMOS as a platform service pro- specific ideas or have even entered into detailed project planning. What users have been missing up to now has been IIoT-com- patible machines and intelligent software systems for digital workflows on the shop floor. And there has been no continuous IIoT- infrastructure for digital production or the recording and analysis of data. FROM “OPEN CONNECTIVITY” TO THE DIGITAL BUSINESS MODEL vider guarantees data autonomy and access to leading software solutions, are expected to benefit from this. ADAMOS offers tried- and-tested solutions for digitally integrated production with little effort. The jointly devel- oped ADAMOS platform with around 200 experts will be available worldwide from 1st October 2017. All machine and system builders are invited to participate in ADAMOS as equal partners. Medium-sized companies in particular still appear to be reticent when it comes to digitalization. Reticence still prevails. However, from our day-to-day sales and service work, we also know many businesses which already have At EMO, we will be demonstrating specific solutions for CELOS Machine, CELOS Manu- facturing and the Digital Factory based on ADAMOS and our CELOS ecosystem – specially focused on small and medium- sized companies. What services can customers expect from ADAMOS? ADAMOS has two pillars. On the one hand, the ADAMOS IIoT-platform offers its cus- tomers basic functionalities such as “Plat- form as a Service” (PaaS). It provides IT services for production, and saves and anal- yses production-related data. The ADAMOS platform enables cross-company networking of production processes. In all cases, these 06 TECHNOLOGY EXCELLENCE services are based on the total mechanical engineering, production and software know- how of the ADAMOS alliance. On the other hand, as a second pillar, the ADAMOS App Factory Alliance concentrates the technological know-how of all partner companies. This results in a development environment in which APP innovations and technology standards can be implemented jointly, quickly and efficiently. The whole network of partners and custom- ers will benefit from this. In future, users will obtain machines as well as complete IIoT and software solutions from “a single source” and be able to use their data with confidence. Standards and continuous end- to-end solutions will enable machine and system builders to secure their leading position in the digital age. In doing so, ADAMOS itself has no direct contact with the user. Market access and the individualisation of digital products and software systems takes place exclusively via the ecosystems of the manufacturers asso- ciated with ADAMOS. In our case, therefore, the CELOS ecosystem, which we will now expand and develop further on the basis of the future-proof and secure ADAMOS infrastructure, is oriented towards the market and the customer.

ADAMOS IIoT-PLATFORM FOR THE MECHANICAL ENGINEERING INDUSTRY Customers p o w e r e d b y A D A M O S ® p o w e r e d b y A D A M O S ® p o w e r e d b y A D A M O S ® ZEISS APPS p o w e r e d b y A D A M O S ® … MARKETPLACE MARKETPLACE MARKETPLACE MARKETPLACE MARKETPLACE DIGITAL MARKETPLACES SOFTWARE AS A SERVICE (APPS) PLATFORM AS A SERVICE INFRASTRUCTURE AS A SERVICE ADAMOS IIoT-PLATFORM APP FACTORY ALLIANCE PARTNER … … … New partners There are therefore clear advantages for ADAMOS partners. You have also described how customers will benefit. How do you see the role of your supplier companies in the digital world of ADAMOS? A central function of ADAMOS is the pro- vision of a continuous infrastructure for recording and evaluating data. To this end, we need intelligent analysis tools in order to derive information from the data and, from this, to generate specific statements. It matters not whether this is for predic- tive maintenance or as a basis for adaptive production processes. Suppliers can, of course, also very easily con- nect via the standardised ADAMOS interfaces and, for their part, can then concentrate on the digital conformance of their components instead of having to worry about connectivity. With ADAMOS, this is also available from a single source for suppliers. Everyone bene- fits: machine builders, suppliers – but, above all, our customers! « ADAMOS – ADAPTIVE MANUFACTURING OPEN SOLUTIONS MECHANICAL ENGINEERING INDUSTRY SHAPES DIGITALIZATION FACTS industry knowledge 1. Global Alliance: DMG MORI, Dürr, Software AG, ZEISS and ASM pool their resources in ADAMOS for Industry 4.0 and are ready to welcome further partners 2. Open Platform: The ADAMOS IIoT-platform is manufacturer- neutral, linking cutting edge IIoT-technology and advanced 3. Broad App Portfolio: The ADAMOS App Factory Alliance focuses on the technological expertise and industry knowledge of the partners for rapid joint development of apps 4. Digital Marketplaces: The partners promote their digital competences brand identities (for example CELOS powered by ADAMOS) 5. Strong Set-up: ADAMOS GmbH and the ADAMOS App Factory Alliance will be launching on 1st October 2017 with around 200 experts, 5 digital marketplaces and more than 30 apps 6. End-to-End: With ADAMOS, DMG MORI offers its customers, partners and suppliers a complete digitalization strategy to their customers and individual marketplaces under their own You can find more on the subject of ADAMOS at: www.adamos.com TECHNOLOGY EXCELLENCE 07

CELOS – DIGITAL FACTORY CREATING DIGITAL FACTORIES USING “OPEN CONNECTIVITY” The trend towards industrial digitalization is fundamentally changing the framework conditions for machining in manufacturing technology. Within this context, DMG MORI already made its machines fit for digital- ization way back in 2013, thanks to CELOS, the APP-based control and operating sys- tem. At the same time, regular additions were introduced for the open ecosystem for the digital factory. Building on this, DMG MORI is expanding its CELOS range with intelligent software systems and con- nective hardware. Open Connectivity encom- passes digital IIoT services and products in order to comprehensively network pro- cesses and machines with one another. 08 TECHNOLOGY EXCELLENCE

CELOS – DIGITAL FACTORY The digital products of CELOS ecosystems enable consistent customer-specific end-to-end solutions. Dr. Holger Rudzio Managing Director of DMG MORI Software Solutions GmbH Since 2013, CELOS has played the main role in the digitalization road map of the DMG MORI group. Meanwhile, over 10,000 CELOS machines have been brought to market. Significantly more than 100 high- tech machines from DMG MORI's portfolio already speak CELOS, whereby overall avail- ability will be implemented in the short term. Moreover, the number of CELOS APPs has steadily grown over the years. Thanks to the 10 new APPs, a total of 26 CELOS APPs is now available for implementation, machine con- figuration and digital interaction in the work- shop. Along with CELOS, customers receive intuitive solutions as an integrated basis for paperless digital manufacturing. CELOS ecosystem with a new perspective Furthermore, DMG MORI has consistently developed its CELOS operating and con- trol system into an open and integrated ecosystem for digital production. Among other aspects, digital workflows for adaptive manufacturing planning and integrated tool management lie at the heart of the current version of CELOS. At the same time, DMG MORI is working on open connectivity and provides specific products, such as the CELOS NETbox and the CELOS PROtab for continuous networking during production. On the “Path of Digitalization” From vision to reality DMG MORI's current digitalization initiatives are orientated towards the vision of the digital factory. The digital factory is char- acterised by adaptive factory structures. Its distinguishing feature is the automated, data- based adjustment of processes in production to suit changing conditions. “In particular, we are focusing here on small and medium-sized companies”, emphasises Dr. Holger Rudzio, Managing Director of DMG MORI Software Solutions GmbH. The reason, in his opinion, is the opportunity for gradual and, above all, individualised entry into digital manufacturing and production. At the same time, the service commitment no longer only applies to its high-tech machines. Existing machines from DMG MORI and other manufacturers can now also be networked with the CELOS ecosystem. CELOS Machine with “Open Connectivity” This means that, from now on, third-party machines, machines from complementary technology areas and manual workstations can also be integrated into the CELOS net- work. Older machines can even be connected to a certain extent. The new “open connectivity solutions” are responsible for that. » TECHNOLOGY EXCELLENCE 09

CELOS – DIGITAL FACTORY DMG MORI has therefore incorporated a mobile Wizard and an intelligent IIoT con- nector into the digital portfolio, thanks to the new CELOS PROtab and CELOS NETbox respectively. tors must be taken into account for optimum planning of order processing during manu- facturing, such as machinery, material and tool availability and set-up costs. “Thus, virtually each machine and workstation can now be upgraded as a member of the CELOS network; this in turn opens up com- pletely new degrees of freedom for our cus- tomers to optimise their digital workflows”, promises Dr. Rudzio. With CELOS Manufacturing workflows are under control As a result, even the latest software develop- ments are decisively gaining in importance and added value. This is because it is now finally possible, on the basis of a continuous data flow in the shop floor area, to enable workflows and processes to be digitally mapped, controlled, and optimised. Advanced digital job order planning An example of this is FACTORY PLANNING, the interactive planning tool on CELOS with its standardised interfaces for transferring orders from your ERP system. “Several fac- STEP BY STEP TOWARDS THE DIGITAL FACTORY Due to the increasing number of orders, this task is difficult to carry out manually”, Dr. Rudzio explains by way of introduction. In contrast, existing orders – taking into account current resources and capacities – can be centrally scheduled and rescheduled (if necessary) with software assistance using FACTORY PLANNING on CELOS. FACTORY PLANNING takes into account the existing structure of the order, as well as the available capacity of the machines and shift schedules, even when manually rescheduling orders. Continuous tool management A further example of the new digital CELOS workflows is “digital tooling” from DMG MORI. All tool information necessary for the manufacturing process is managed centrally and is available throughout the entire production process: during NC programming and simulation as well as during set-up and loading through to in-process measuring. At the same time, different systems can access the tool data simultaneously. Also, all process-related data are stored in central tool management, which makes the history of a tool transparent and fully comprehensible. Step by step or holistically towards the digital factory Within the overall picture of the “Path of Digitization”, we at DMG MORI either pro- vide our customers with the opportunity to realise comprehensive customised end-to- end-solutions with digital products and soft- ware systems of the CELOS ecosystems, or enable your company to transform, step by step and success by success, into a digital CELOS MANUFACTURING CELOS WITH HEIDENHAIN HIGHLIGHTS + CELOS from DMG MORI with 21.5" ERGOline and HEIDENHAIN TNC 640 + 22 CELOS APPs available for introduction + Global Program Setting – subsequent adjustment of a CAM NC program directly on the machine + DXF converter – CAD import + Tool-orientated machining + Simpler and more efficient use of radial facing slides NEW 10 TECHNOLOGY EXCELLENCE

CELOS – DIGITAL FACTORY PLANNING PREPARATION MANUFACTURING NEW NEW NEW NEW JOB JOB TECH MANAGER SCHEDULER CALCULATOR JOB ASSISTANT 3D PART ANALYZER ROBO2GO SURFACE ANALYZER PALLET MANAGER PALLET CHANGER CLAMP CHECK NEW NEW NEW NEW NEW ORGANIZER MESSENGER COCKPIT TOOL HANDLING TOOL AGENT TOOL ANALYZER STATUS MONITOR NEW FACTORY PLANNING CELOS APPS 26 CELOS APPS, INCLUDING 10 NEW CAD/CAM DOCUMENTS VIEW ENERGY SAVING SERVICE AGENT NETSERVICE PRODUCTION CONFIGURATION UTILITIES SUPPORT MACHINE VIEW Find out everything about our 26 CELOS APPs at: celos.dmgmori.com factory – for high transparency, effective processes, maximum availability and maxi- mum production security. Digital expertise for workshop and production engineering “The software products and services from DMG MORI help our customers standardise and automate processes that are performed individually”, according to Dr. Rudzio. Neces- sary information for production engineering, planning, and manufacturing is also corre- spondingly presented consistently, clearly and in a way that it is easy to understand. « FACTORY PLANNING ADVANCED PLANNING AND SCHEDULING NEW HIGHLIGHTS + Organisation of orders, taking into account various factors such as priorities, linked processes, maintenance, etc. + Standardised interfaces for transferring orders from your ERP system + Connection between Office Floor and Shop Floors and CELOS PROtabs TECHNOLOGY EXCELLENCE 11 CONDITIONANALYZERCONTROLPERFORMANCE MONITOR

CELOS – DIGITAL FACTORY NEW DIGITAL TOOLING DIGITAL TOOL MANAGE- MENT IN PRODUCTION ENGINEERING HIGHLIGHTS + Use of the required tool information during the entire manufacturing process + Seamless digitalization of tool data + Central management of all necessary tool information CELOS PROtab NEW: PROtab – MOBILE ASSISTANT WITHIN NETWORKED MANUFACTURING The CELOS PROtab combines all the functionality of CELOS on an industry- standard tablet. This means that our DMG MORI customers are in a position to take advantage of all CELOS functions during the entire manufacturing process. Therefore, for the first time, the CELOS PROtab allows a continuous flow of data throughout the entire manufacturing process. HIGHLIGHTS + Solutions for networking up to the Digital Factory + APP-based control and user interface + CELOS for other machine manufacturers, for the very first time + The CELOS PROtab complies with the IP54 and MIL-STD-810G industry standards + CELOS applications throughout the entire manufacturing process Find out more about the CELOS PROtab at: protab.dmgmori.com Tool Lifecycle Management supports Industry 4.0 www.tdmsystems.com 12 TECHNOLOGY EXCELLENCE

CELOS – DIGITAL FACTORY CELOS NETbox NEW: NETbox – ACCESS TO THE CLOUD The CELOS NETbox connects DMG MORI machines of older generations as well as machines of third-party providers with CELOS. Thanks to standardised interfaces, the CELOS NETbox provides information (e.g. about the status and condition of the machine) to the CELOS APPs (e.g. MESSENGER and CELOS CONDITION ANALYZER). HIGHLIGHTS + Networking of older generations of DMG MORI machines and machines of third-party providers using CELOS + Interfaces allow data exchange between the CELOS NETbox and CELOS APPs + Variety of NC programs via CELOS in conjunction with the CELOS PROtab + The NETbox increases IT security thanks to the built-in firewall, and protects the machine from access by unauthorised third parties Find out more about the CELOS NETbox at: netbox.dmgmori.com NEW CELOS COCKPIT THE ENTIRE MANUFACTURING PROCESS AT A GLANCE HIGHLIGHTS + Control over the manufacturing process in the production control department + Transparency of production: status of all orders, bottlenecks, delays and causes + Status of the respective order in the manufacturing process with remaining runtime + Production planning and control in conjunction with CELOS FACTORY PLANNING + Flexible use in your company as a pure software solution + Charge and sync station for CELOS PROtabs, in conjunction with the control station Shop floor overview for production management Tuesday 22nd August 2017 | 09:32 AM Thomas Lochbihler PRODUCTION PLANNING MACHINE STATUS OVERVIEW 24h Machine ID 12h Status DMC 80 FD4 NHX 4000 II / RPP21 NTX 1000 II /SZM CTX beta 1250 CS CTX beta 800 TC DMC 60 H LASERTEC 65 3D MACHINE RESOURCE PLANNING Machine ID 21. Aug 12:00 12:00 22. Aug 12:00 23. Aug 12:00 24. Aug 12:00 25. Aug 12:00 26. Aug DMC 80 FD4 NHX 4000 II… NTX 1000 II… CTX beta 1250 CS CTX beta 800 TC DMC 60 H LASERTEC 65 3D KG.20 AP.11 KG.89 KG.20 PG.54 WD.01 XC.290 K.. KG.21 KG.22.5 KG.23 AP.12 A.. AP.16 K.. KG.100 KG.101 KG.23 KG.41 KG.42.5 KG.55 PG… P…PG.75 PG.82 WD.02 WD.04 XC.293 WD.05 AP.17 KG… Back AUSLASTUNG Plan Ist EVENTS LOG MACHINE STATUS 99% 76% CTX beta 1250 CS | 07:00 23.09.17 NHX 4000 II | 07:31 23.09.17 DMC 60 H | 08:06 23.09.17 DMC 80FD4 | 11:30 23.09.17 OEE DAY TREND 100% 50% 0% 06:00 08:00 10:00 12:00 14:00 LASERTEC 65 3D | 13:53 23.09.17 SHIFT CALENDAR Mon 20th Tue 21th Wed 22nd Thu 23rd Fri 24th DMC 60 H | 16:30 23.09.17 DMC 80FD4 | 17:49 23.09.17 DMC 80FD4 | 17:50 23.09.17 S. Schmidt A. Loch R. Hoffmann W. Koch E. Lochbihler D. Heggenberger Factory overview for production planning Find out more about the CELOS Cockpit at: cockpit.dmgmori.com TECHNOLOGY EXCELLENCE 13 ErrorActiveReadyActiveOKLateShiftProcessing (81 %)Paused (5%)Stopped (14%)Stopped (14%)Tool changer active for base positionCabin door openedMPC Process stopCabin door unlockedCabin door lockedCabin door unlockedCabin door lockedMPC Process stop

CELOS – DIGITAL FACTORY DIGITAL ASSISTANTS FOR MACHINING Highly flexible, adaptive production net- works are the aim of digitalization. As a result, even individual parts must be manu- factured highly responsively and economically within the shortest possible time. Dr. Edmond Bassett, Head of Technology Development for GILDEMEISTER Drehmaschinen GmbH in Bielefeld, explains the role that DMG MORI technology cycles can play. The exclusive DMG MORI technology cycles are themselves a success story. How do you assess the upcoming chapter of digitalization? The main reasons for workshop-orientated programming are usually a need for small quantities or individual items, as well as a high responsiveness to short-term changes and urgent orders – thus essentially the ambitions of a digital factory. Against this background, our technology cycles are immensely important tools in a digital factory from two points of view. Firstly: Dr.-Ing. Edmond Bassett Head of Technology Development, GILDEMEISTER Drehmaschinen GmbH edmond.bassett@dmgmori.com DMG MORI TECHNOLOGY CYCLES = PROGRAMMING ON THE MACHINE DMG MORI Technology cycles 60 % FASTER PROGRAMMING WITH DMG MORI TECHNOLOGY CYCLES HIGHLIGHTS + Conversational programming with 28 exclusive cycles for handling, measuring, clamping and monitoring + NEW: 3D quickSET Turning: Re-cali- bration of the turn-milling machine + NEW: ATC on turn-milling machines: process-specific adaptation of machine dynamics + NEW: grinding – turning – complete machining in a new dimension 14 TECHNOLOGY EXCELLENCE 1 HANDLING CYCLES 2 MEASURING CYCLES 3 MACHINING CYCLES 4 MONITORING CYCLES SELECTED EX AMPLES OF DMG MORI TECHNOLOGY CYCLES 1. Tool sort cycle for shorter idle times thanks to automatic arranging of the tools according to the required sequence 2. 3D quickSET for checking and correcting the kinematic accuracy of 4 and 5-axis machines NEW: now also for turn-milling machines 3. Grinding 2.0 for internal, external and surface grinding, as well as for automatic dressing of the grinding wheel 4. MPC 2.0 – Machine Protection Control*, vibration sensor on the milling spindle, incl. cutting force monitoring (* available as a protection package for turn-milling machines incl. Easy Tool Monitoring 2.0)

CELOS – DIGITAL FACTORY addition to the machining cycles, our han- dling cycles simplify machine operations; for example, they automate processes and also provide increased security. The measure- ment cycles in turn increase the machining accuracy and the manufacturability of the component, thanks to, for example, regularly recalibrating the machine using DMG MORI 3D quickSET. Monitoring cycles such as MPC – Machine Protection Control and Easy Tool Monitoring 2.0 improve the safety of the machine and process, while MVC-Machine Vibration Con- trol eliminates any vibrations that occur. « Using, for example, the Multi-thread 2.0 cycle saves employees up to 60 % of the time nec- essary to perform complex programming tasks compared with conventional DIN pro- gramming. It can be very easily and quickly implemented conversationally. Valuable time is saved which in turn can be used to optimise processes and workflows. We are also particularly proud of the “Grind- ing cycle” for internal, external and surface grinding with automatic dressing of the grinding wheel using a built-in acoustic sensor. This integration of technology on turn-milling machines or mill-turning ma- chines adds a new dimension to the term “complete machining”. ... and secondly? Secondly, technology cycles as digital work- shop assistants demonstrably increase qual- ity, productivity, transparency and process safety during manufacture. And they expand the capabilities of the machines. ... how do they do that? Because special machining cycles make addi- tional machining operations possible. As a result, “DMG MORI gearSKIVING” allows the skiving necessary for manufacturing gears to be performed on standard machines. Here, gear qualities better than DIN 7 are standard. 60 % FASTER BY CONVERSATIONAL PROGRAMMING From your perspective, what are the other highlights? This question can be answered only individu- ally from each customer’s perspective. Each cycle has its own significant added value. In DMG MORI POWERTOOLS = PROGRAMMING DURING PRODUCTION ENGINEERING / CAM 1 NEW: FEATURE CAM 2 DMG MORI VIRTUAL MACHINE 3 DMG MORI ADAPTIVE MACHINING 4 NEW: VERICUT ø 58H7 92 SELECTED EX AMPLES OF DMG MORI POWERTOOLS 1. NEW: Feature CAM for the simplest possible programming thanks to Feature Based Machining 2. DMG MORI Virtual Machine, real 1:1 simulation for machine-specific control of your NC programs 3. DMG MORI Adaptive Machining, high-precision manufacture thanks to adaptive process control 4. NEW: VERICUT, fast high-resolution machine simulation incl. CAM interface DMG MORI Powertools CAM PROGRAMMING WITH DMG MORI POWERTOOLS HIGHLIGHTS + Automatic program creation in production engineering + NEW: Technology Library, Adaptive Process, CAM Agent + 24 DMG MORI experts assist you with the introduction of SIEMENS NX, AUTODESK FeatureCAM and ESPRIT + Exclusive modular DMG MORI software solutions Find out more about DMG MORI software products at: digitization.dmgmori.com TECHNOLOGY EXCELLENCE 15

INTERVIEW | SCHAEFFLER AG – MACHINE TOOL 4.0 SOFTWARE AND DIGITAL SERVICES BECOME MORE IMPORTANT The speed with which digitalization is being implemented is making partnerships between established machine manufacturers and IIoT companies unavoidable. Roberto Henkel Digitalization Manager, Production, Schaeffler Technologies AG & Co. KG DMC 80 FD duoBLOCK “MACHINE 4.0” INNOVATION PROJECT BETWEEN DMG MORI AND SCHAEFFLER HIGHLIGHTS + 60 sensors for continuous equipment monitoring + Visualisation in the CELOS Condition Analyser APP for performance and condition analysis: – NC program optimisation – Optimisation of machining processes and energy and – Early fault detection – Analysis of causes of damage lubricant consumption 16 TECHNOLOGY EXCELLENCE Schaeffler has been using a Machine Tool 4.0 developed jointly with DMG MORI at the Höchstadt site for some years. How does this machine differ from conventional systems? It does not differ at all from a classical machine tool. However, the degree of digitali- zation and connectivity to linked software and systems is considerably higher. The Machine Tool 4.0 offers more intelligence thanks to smart and sensorised components and is a prime example of how a smart manufacturing system is integrated into a digital ecosystem. On this basis, for example, data-based ser- vices can be implemented with little effort. In that case, will the software decide whether a machine is a success or a failure in the future? Differentiation by means of traditional electro- mechanics alone will no longer suffice in the future. Anyone wanting to succeed in tomor- row’s world as a supplier in the machine tool industry will have to complement traditional expertise with sensorised components, soft- ware and digital services. In this way, smart machines will form the basis for data-based added value and new digital business mod- els. In partnership with DMG MORI, with the Machine Tool 4.0, we have succeeded in taking the first specific step together in the direction of such new business models. What objectives are Schaeffler pursuing with digitalization in production and manufacturing technology? The primary objectives of digitalization in production are improved quality, cost reduc- tions and timely delivery. It is also necessary to keep under control and to continuously improve the increasing complexity in products, processes and services, above and beyond our international production locations. In this regard, it is necessary to use data as a basis for increasing added value. We will also be visualising and analysing data from pro- duction to an increasing extent and deriving reliable prognoses for all-round benefits – both with regard to production and processes, but of course also with regard to revenue. After all, digitalization has to be profitable!

INTERVIEW | SCHAEFFLER AG – MACHINE TOOL 4.0 Are smart components in the machine tool necessary for this – preferably from Schaeffler itself, say in the form of intelligent linear guideways? An important aspect when optimising sys- tems is to increase machine availability. To this end, unplanned faults and shutdowns, for example, must be avoided, or at least they must be capable of being planned. Sen- sorised solutions from Schaeffler, such as intelligent spindle bearings, smart linear guideways and rotary table bearings with integral measuring systems and direct drives from IDAM for example, can make a signifi- cant contribution to this. In combination with data from the machine control, this gives rise to considerable potential for optimisation, which, in many cases, we have already been able to use in the example of the Machine 4.0. Let’s come back to the collaborative Machine Tool 4.0 from DMG MORI. What results have been achieved since installation? The Machine Tool 4.0 is part of a manufac- turing cell consisting of more than just one machine. To date, we have made an improve- ment of 15 % in the set-up time alone. Cycle times today are also shorter than before. But that is just an intermediate result. The continuous improvement process based on digital data is just beginning and offers even further potential. SCHAEFFLER FACTS + 60 % added value in production + More than 2,000 lathes and milling machines worldwide + Approx. 1 billion Euro investment per year + Joint collaboration project “Machine Tool 4.0” with DMG MORI + Access to data reduces setup « and cycle times + Exemplary installation for the group-wide production network Schaeffler Technologies AG & Co. KG Industriestraße 1-3 D-91074 Herzogenaurach www.schaeffler.com Schaefﬂ er-Anzeige Passion 4.0 Machine Tools 200 x 137,5 DMG-MORI-JOURNAL · Passion 4.0 for Machine Tools With mechatronic bearing systems and “domain know-how in rolling bearings” towards digitalised solutions in the Machine Tool 4.0. Beneﬁ t from the new possibilities in digitalisation with micro-services from Schaeଏ er, such as automated rolling bearing diagnosis and residual life calculation of rolling bearings. Intelligent spindle bearing support using a sensor ring for load monitoring of the motor spindle. Linear recirculating roller bearing and guideway assembly RUE 4.0 with piezoelectric acceleration sensors, combined with the FAG Concept8 for automated relubrication. Rotary table bearing YRTCMA with integrated angular measuring system, precise and resistant to contamination. Schaeffler Technologies AG & Co. KG www.schaeffler.com TECHNOLOGY EXCELLENCE 17

AUTOMATION SR 1C and G100: Double gripper with 2 × 1 kg max. workpiece weight, workpiece dimensions max. ø 80 × 50 mm, Rotary storage with 10 spaces for stacking the workpieces SR – Space-saving Robot INTEGRATED GANTRY AUTOMATION FOR WASINO MACHINES HIGHLIGHTS + Integrated automation – no additional installation space required + Can be combined with diverse peripherals for washing, measuring, marking, etc. + Simple programming and set-up thanks to integration into the machine control + Condition monitoring using the DMG MORI messenger WH 3 – Workpiece Handling FLEXIBLE AUTOMATION WITH LARGE STORAGE FOR UP TO 750 WORKPIECES HIGHLIGHTS + Compact footprint of only 1.66 m² + Flexible and cost-effective + High storage capacity for up to 750 workpieces + Everything from one source – optimally tailored to the machine WH 3 to Milltap: 3 kg max. workpiece weight, workpiece dimensions max. 100 × 100 × 50 mm, 15 pallets as pull-out drawers (each max. 50 workpieces) 18 TECHNOLOGY EXCELLENCE AUTOMATION EX-WORKS IN THE VERTICO DESIGN Automation is a key element of digital production. Automation has long been for DMG MORI a strategic core issue. Currently, 2,000 automated machines are installed every year. Every fourth new machine comes with an automation solu- tion. And every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems. This is impressive – especially given the global customer base, with a majority of small and medium- sized businesses having smaller batch sizes right down to individual items. A lot has happened since DMG MORI passed responsibility for automation back to the factories. The new VERTICO design has been revealed, but DMG MORI has also made further strides in the development of automation. Here is a current example: the new GX 06 gantry loader for the universal lathe sector.

AUTOMATION LPP – Linear Pallet Handling LPP IN THE NEW VERTICO DESIGN HIGHLIGHTS + 1 x NHX 5000 and 1 x DMC 60 H linear served by a linear pallet store with 24 spaces (500 × 500 mm) + Up to 8 machines, up to 5 set-up stations + Max. 99 pallets on 2 levels, handling of 3 pallet sizes up to 1,000 × 1,000 mm, max. 3000 kg iLoading on DMC 650 V: 5 kg max. workpiece weight; workpiece dimensions max. 80 × 80 × 80 mm; realisable cycle time of 8 seconds per component iLoading ROBOT INTEGRATED IN THE MACHINE FOR LARGE QUANTITIES HIGHLIGHTS + Automation for large quantities and small workpieces up to 5 kg + Up to 8 sec. cycle time + Up to 4 fixtures in the machine – simultaneous workpiece load/unload through integrated robot automation + Only 5 m² of floor space (without workpiece store) + Easy operation without special knowledge of robots + Highly flexible and easy conversion for different components + Individual workpiece feed TECHNOLOGY EXCELLENCE 19 CENTRAL ELEMENT OF INDUSTRY 4.0 Solution promise for all applications There is a reason behind our high level of commitment. “Automated machine tools are a fundamental part of future-orientated production,” says Alfred Geißler, Managing Director of DECKEL MAHO Pfronten GmbH. Thus, DMG MORI has been asked to provide customers with a complete portfolio, from which the best possible solution can be configured together with the user for each application and all requirements. At the same time, there are many other rea- sons behind our ambitions for automation. Two examples are profitability through multi-shift operations and better utilisation of the ma- chines. According to Harry Junger, Managing Director of GILDEMEISTER Drehmaschinen GmbH, a further aspect is that “the repeat- ability of an automation solution is higher than with any manual clamping and unclamp- ing of workpieces.” Future-proof automation ex-works Junger views the fact that the factories now having the lead again in the development of perfect automation is an important strategic policy decision. The production sites pro- vide the best conditions to perfectly match and test machines and automation solu- tions before delivery. That applies equally to hardware and software, for example, in the area of integrated control systems. According to Junger, “The all-in-one solution can only make its desired contribution to productivity in the end if all components interlock perfectly.” Differentiation through in-house developments In addition to high system competence, Alfred Geißler views, above all, the high proportion of in-house developments as a basis for success. At the same time, a wide variety of oppor- tunity is provided by the range between the top-end LPP linear pallet systems on the one hand and the pallet and workpiece handling systems of the PH series, iLoading and RS series on the other hand. In addition, thanks to the Robo2Go, DMG MORI has a mobile workpiece handling system in the range that can be used flexibly on many universal lathes. The advanced module can be programmed via a CELOS APP. «

Portfolio overview STANDARD AUTOMATION HIGHLIGHTS + Workpiece and pallet handling + Easy to adapt to your workpiece + Adapted optimally and already tested in the factory + Standardised, function- orientated modules + Integrated user interface G N I N R U T G N I L L I M AUTOMATION WORKPIECE-HANDLING* Robo2Go max. 25 kg GX max. 60 kg RMS max. 20 kg WH max. 3 kg iLoader max. 5 kg PALLET HANDLING** RPP max. 700 kg CPP max. 7 t LPP max. 3 t RS max. 10 t 10 PH max. 350 kg AWC max. 80 kg Workpieces in the system (pcs.) 40 100 750 Autonomy – automated production without external workpiece feed * Robo2Go: CTX, NL X, CTX TC, NZX; GX – Gantry X-class: CL X, CTX, NL X, CTX TC, NT/NTX, NZX (-S), NRX; RMS – Robot, Modular System: NV X, NHX; WH – Workpiece handling: MILLTAP; iLoading: DMC V ** RPP – Round Pallet Pool: NHX; CPP – Carrier Pallet Pool: NHX, duoBLOCK; LPP – Linear Pallet Pool: NHX, DMC H linear, duoBLOCK; RS – Rotary Storage: DMC H linear, monoBLOCK, duoBLOCK, Portal; PH – Pallet Handling: CMX V, DMC V, CMX U, DMU, monoBLOCK, DMU eVo, HSC, ULTRASONIC, LASERTEC; AWC – Auto Work Changer: NMV; Presentation without product-specific solutions SR (Wasino), APC (TAIYO KOKI) and IMTR (NTX 1000) Portfolio overview CELL AUTOMATION AND CUSTOMISED SOLUTIONS HIGHLIGHTS + Variable number of machines and types + Turnkey solutions + Integration of process-related peripheral equipment + Tailor-made solutions optimised for your workpiece + Our comprehensive solutions from planning and simulation to delivery of the finished production line NHX 6300 2nd Generation powerMASTER spindle with up to 1,400 Nm HIGHLIGHTS + Significantly increased machine rigidity, ideal for heavy-duty machining: – 462 cm³/min titanium (porcupine mill ø 80 mm) – 12 mm depth of cut in cast iron (EN-GJS-450, ø 160 mm mill, 120 mm cutting width) + powerMASTER spindle up to 1,413 Nm* or up to 16,000 rpm + SmartSCALE measuring system by MAGNESCALE, with 0.005 µm resolution in all linear axes as standard + CELOS with MAPPS on FANUC * Option CPP – CARRIER PALLET POOL + Up to 29 pallet positions + Max. 4 machines and 2 set-up stations + 1,000 × 1,000 mm max. pallet size (only for CPP 6) TECHNOLOGY EXCELLENCE 21

DMG MORI LIFECYCLE SERVICE CUSTOMER FIRST 2.0 – OUR 5 SERVICE PROMISES WITH EVEN MORE COMMITMENTS! 1 2 3 4 5 Reduced service & spare part prices World-class spindle service More service experts, DMG MORI Full-Service, faster support 100 % guaranteed Immediate support thanks to Netservice 4.0 NEW NEW NEW ENHANCED SERVICE INITIATIVE WITH EVEN MORE COMMITMENT! Dr. Maurice Eschweiler Executive Board Industrial Services DMG MORI AG Even in the face of Industry 4.0 and digital services of the future, it's important to keep an eye on day-to-day operations. That is, at least, what Dr. Maurice Eschweiler of the Executive Board of Industrial Services of DMG MORI Aktiengesellschaft suggests. In our interview, he explains how he generally views the issue of striking a balance between the status quo and the digital future, and which services DMG MORI wants to use right now to impress and inspire its customers. Dr. Eschweiler, DMG MORI has just expanded its service campaign with Customer First 2.0. What does this involve? Before we start, I'd just like to make some- thing clear: “Customer First 2.0” has noth- ing to do with the digit inflation in industrial revolutions. We want to stress the fact that we have launched the second stage of our 5 service promises and are thus even more committed to our customers than ever before. How can customers recognise this evolution? A clear sign is our planned recruitment of more than 100 service specialists by the end of the year. At the same time, we are raising our maintenance intervals from 2,000 to 4,000 operating hours. This will help to noticeably improve our availability and response times. the machine tools they use. Therefore, digi- tization could possibly play a role there. Our spindle services are currently far more impor- tant to our day-to-day business … But, overall we have already made improve- ments in this area. This applies to original spare parts and spindle services a Price guarantee as well as to far lower-priced on-site services with fixed call-out charges. It also applies to all-inclusive contracts, in which the customer does not receive any service and spare parts invoices in the first three years, and therefore benefits from 100 % coverage for any crashes. And what about digital services? In the future, digital services will become incredibly important. That's why, we are working hard on developing digital service concepts. Many projects are already in the prototype stage – others, like the new DMG MORI NetService 4.0, are already being implemented. However: Our customers are mainly small and medium-sized businesses, which are now aiming to maximise the productivity of What makes the spindle service from DMG MORI so special? In addition to a sustainable reduction in ser- vice and spare part prices, we are making considerable investments in our stock avail- ability. For example, we now have more than 1,000 spindles in stock. This enables us to achieve spindle availability of more than 96 %. In addition, we also have an advanced perfor- mance promise for replacement spindles and spindle repairs. For example, if the customer selects a replacement spindle, which is cur- rently not in stock, we will repair his spindle within 6 days. If we do not manage to do so, the repair work will be free of charge. Anyway, apart from that, only the manufacturer has the expertise to ensure the “heart of the machine”, the spindle, functions properly in the long run. This cannot be stressed enough. « TECHNOLOGY EXCELLENCE 23

FAMOT PLESZEW SP. Z O.O. GX 06 with CLX 450 2 × 6 kg with double gripper, workpiece dimensions max. ø 200 × 150 mm, 10 pallet positions of 70 kg each TRADITIONAL COMPANY WITH HIGH STRATEGIC VALUE As a traditional DMG MORI company, FAMOT Pleszew SP. Z O.O. is of major importance to the Group - both for its strategic alignment and for the DMG MORI portfolio. FAMOT. “We want to virtually double the size of the factory by 2020,” explains Managing Director Dr. Michael Budt. On the one hand, the 550 employees at the site design and build the CLX, CMX V and CMX U universal machines. On the other, it is the largest supplier of machine frames, sub- assemblies and components. DMG MORI is currently investing 40 million euros to expand the production area by 21,000 m² as well as in the modernisation and digitalization of Selling around 1,500 universal machines in the CLX/CMX range per year, FAMOT con- tinues to contribute to the Group's success. According to Dr. Michael Budt, the reasons for this are the motivation and expertise of the staff along with the technical perfor- mance of the CLX, CMX V and CMX U ranges. These have been totally redesigned by about 50 engineers, draughtsman and designers 24 TECHNOLOGY EXCELLENCE

CLX-RANGE WORLD PREMIERE 2017 FAMOT PLESZEW SP. Z O.O. – SINCE 1877 + Home of the CLX, CMX V and CMX U ranges + Production of > 3,500 machines and machine frames per year + Around 1,800 machine frames per year for DECKEL MAHO Pfronten, DECKEL MAHO Seebach and other DMG MORI factories CLX 550 THE COMPLETION OF THE CLX RANGE FOOTPRINT ONLY 7.4 m2 + 40 million euro investment in 2017 / 2018 HIGHLIGHTS for expansion and modernisation with a view to the digital factory + Integrated automation solutions from a single source at the Polish site in close collaboration with their colleagues in Japan. FAMOT is there- fore the only factory in the Group to design, build and sell lathes and milling machines throughout the world. As a supplier within the DMG MORI Group, FAMOT also builds more than 1,800 machine frames and hundreds of sets of compo- nents per year for the various sister plants. The mechanical production facility, with its approximately 45 high-tech machine tools, most of which are Group products, is therefore the heart of the factory and operates around » + Heavy-duty machining thanks to main spindle with 630 Nm and 33 kW (max. 3,250 rpm) + 6-sided complete machining of complex workpieces thanks to counter spindle* and 120 mm Y-axis* + Impressive stability, optimal for heavy-duty machining at the limit of the performance range + Linear guideways for maximum precision and long-term accuracy Technical Data CLX 350 CLX 450 CLX 550 Max. turning diameter ø Max. turning length Bar capacity Spindle speed mm mm mm rpm 320 580 400 600 480 1,240 51 (65)* 80 80 (102)* 5,000 4,000 3,250 Power / torque (40 % DC) kW / Nm 16.5 25.5 33 3D CONTROL TECHNOLOGY * Option NEW SIEMENS 840D NEU / FANUC i-series on 19" DMG MORI SLIMline Panel on 15" DMG MORI SLIMline Panel You will find more information on the CL X 550 at: clx.dmgmori.com TECHNOLOGY EXCELLENCE 25

FAMOT PLESZEW SP. Z O.O. PH 150 with CMX 600 V: Max. load capacity 250 kg (350 kg optional), pallet size: 8-off 320 × 320 mm (4-off 500 × 500 mm or 10-off 250 × 250 mm optional) Dr. Michael Budt (right), as CSO responsible for FAMOT and the Russian factory Ulyanovsk MT, and Zbigniew Nadstawski, CTO of FAMOT and Ulyanovsk MT. the clock over 21 shifts. Machine frames and components are processed on the DMC 340 U and DMC 270 U from DMG MORI’s large machine range. In addition to this there are a grinding shop, which includes a TAIYO KOKI from DMG MORI, an ultramodern inspec- tion department, and an in-house spindle production facility. A Kardex mini-load store distributes 140,000 parts a day to the pro- duction and assembly stations. A recently installed induction hardening machine – for processing components of the CTX 5th Gener- ation – completes FAMOT‘s comprehensive manufacturing plant. 26 TECHNOLOGY EXCELLENCE With the PH 150 pallet handling system, we can offer every CMX V and CMX U with an integrated automation solution from DMG MORI. Dr. Michael Budt CSO and FAMOT Managing Director Fully integrated automation solutions are just the first step in the production portfolio. The machine specification is also being expanded, as Dr. Michael Budt explains: “In future, all CLX turning centres will have a Y-axis as well as a counter spindle.” The 3D control portfolio in particular is being expanded. CMX U machines are already available with the successful DMG MORI SLIMline Multi-Touch Panel and Operate 4.7 on SIEMENS or with HEIDENHAIN, and the CMX V models are available today with MAPPS IV on FANUC. From the autumn of 2017, DMG MORI will additionally be offering CLX lathes with the FANUC i-series. Thanks to this wide choice of 3D controllers and the modular building block system along with the numerous options and technology cycles, the machines will also be suitable for sophisti- cated technological requirements. « FAMOT relies on innovative and networked manufacturing processes from the production engineering stage to the final measure- ment report. “A robot scans and checks the components, virtual machines simulate the processing, and all relevant data are trans- ferred to manufacturing, the tool shop and the measuring room,” says Zbigniew Nadstawski, FAMOT Managing Director, describing the process. The MACHDATA software devel- oped by FAMOT enables all parameters of the entire mechanical machining process to be consistently monitored and evaluated. Automation solutions ex-works One area of focus at DMG MORI is the auto- mation of machine tools and the planning of customised solutions. “For this area, we have our own assembly hall for the produc- tion and proving out of customer parts and for carrying out test machining,” says Dr. Michael Budt. The CLX 450 with the GX 06, a new gantry loader for the CLX range, has already been presented at EMO. The auto- mation solution in the new VERTICO design manages tool weights up to 6 kg; the tool changing process can be individually planned by FAMOT‘s engineering department for all CLX lathes. FAMOT automates the CMX V and CMX U ranges with the proven PH 150 pallet handling system.

1 4 6 3 5 2 7 MORE THAN 3,500 MACHINES AND MACHINE FRAMES PER YEAR AT MAX. PRODUCTIVITY WITH 21 SHIFTS PER WEEK FAMOT PLESZEW SP. Z O.O. 1. + 2. With around 45 machine tools – 90 % of which are DMG MORI machines – FAMOT has the largest mechanical production facility within the group. 3. FAMOT has its own grinding shop with five machines, including a TAIYO KOKI from DMG MORI. 4. + 5. Digitalization is very important at FAMOT: A robot scans and checks the components, virtual machines simulate the processing of parts, and all relevant data are transferred to manufacturing, the tool shop and the inspection department. 6. + 7. DMG MORI is currently investing more than 40 million euros in the Polish location. A new, large castings store and a new logistics hall are already complete. As well as the expansion of the assembly area, it is also planned to extend the group’s in-house spindle assembly facility. TECHNOLOGY EXCELLENCE 27

CTX 2500 | 700 CTX 2500 | 700 BEST IN CLASS UNIVERSAL TURNING FROM turnMASTER, torqueDRIVE AND CELOS HIGHLIGHTS + Precise: powerful turnMASTER main spindle with precision C-axis (0.002°), active bed cooling and linear scale by MAGNESCALE in the X-axis + Powerful: complete machining with counter spindle and torqueDRIVE turret (85 Nm) or speedDRIVE turret (12,000 rpm) + Stable: guideways in all axes for demanding high-performance turning and milling up to 12 mm slot width + Intelligent: CELOS with SIEMENS and DMG MORI technology cycles WORLD PREMIERE 2017 torqueDRIVE turret with 85 Nm torque for drilling up to ø 30 mm (CK45) UNIVERSAL TURNING IN THE HIGH-PERFOR- MANCE CLASS WITH THE BEST OF BOTH WORLDS Harry Junger, Managing Director of GILDEMEISTER Drehmaschinen GmbH, is extremely proud of the latest developments: “The CTX series is the flagship in universal turning and the new generation provides the best of both worlds of the German and Japanese art of mechanical engineering!”. The machine bed of the new CTX 2500|700, as well as the guideway concept, originates from the 10,000-fold tried and tested NLX 2500|700. The actively cooled VDI-precision turret as well as the SIEMENS 840D solutionline were adapted from the CTX beta 800. The turn- MASTER spindles of the main and (optional) counter spindles are in turn the result of coop- erative corporate development. Technical data of the CTX 2500 | 700 Turning diameter: 430 mm, turning length: 734 mm, Chuck size: 250 mm, bar capacity: 76 mm 28 TECHNOLOGY EXCELLENCE

NTX 2500 WORLD PREMIERE 2017 NTX 2500 6-SIDED COMPLETE MACHINING WITH THE 122 Nm compactMASTER TURN & MILL SPINDLE HIGHLIGHTS + Main spindle (10" chuck) with 4,000 rpm and max 599 Nm, optionally also available with 8" and 12" chuck + Large working area thanks to the compactMASTER Turn & Mill spindle with a length of 350 mm and 122 Nm torque + Multitasking: Direct Drive B-axis for 5-axis simultaneous machining of complex workpieces + High flexibility thanks to X-axis traverse up to -125 mm below the spindle centreline + CELOS with MAPPS on FANUC and CELOS with SIEMENS available Guideways for maximum stability, e.g. milling up to 12 mm wide in CK 45 “Without doubt, this is the most stable and most powerful machine that we have built in this class over the past 25 years,” empha- sises Junger. Mills up to 12 mm wide and solid drills of 80 mm diameter can thus be reliably used in this class for the very first time. “THE MOST STABLE AND MOST POWERFUL” Added to this is the flexible automation capa- bility. In addition to the integrated workpiece unloading, a bar-loader connection and the mobile Robo2Go, DMG MORI has also car- ried over the GX gantry loader from the well- known NLX range. « 4-axis milling of complex workpieces up to ø 670 and 1,540 mm in length with the compactMASTER Turn & Mill spindle and second tool carrier (lower turret) included with 80 mm Y-axis travel. Find out more about CTX 2500 | 700 at: ctx.dmgmori.com Find out more about NTX 2500 at: ntx.dmgmori.com TECHNOLOGY EXCELLENCE 29

MANUFACTURING ADDITIVE GLOBAL SUPPLIER FOR ADDITIVE MANUFACTURING Unique process chain offer for additive complete manufacturing With a worldwide unique offer of three uni- versal process chains for additive manufac- turing and machining, DMG MORI currently underlines its global commitment in the field of ADDITIVE MANUFACTURING of metal parts. The three pillars of success build on two process variants of powder bed and powder nozzle. “Both technologies complement each other excellently and they enable us to offer a suitable solution for each application to interested parties in the field of metal processing”, explains Patrick Diederich, Managing Director of SAUER GmbH. Focus on the powder bed Particular focus is currently on the process of Selective Laser Melting (SLM). This is no surprise: in the world of additive manufac- turing of metal components, the process has a market share of 80 percent. Furthermore, the powder bed method as it is described by DMG MORI is a sensationally successful industrial manufacturing process, particularly for lightweight aircraft components or high temperature applications in turbine techno- logy for aerospace and power generation. LASERTEC 30 SLM Component size: 300 × 300 × 300 mm SELECTIVE LASER MELTING SLM 30 TECHNOLOGY EXCELLENCE

DMG MORI | ADDITIVE MANUFACTURING LASER DEPOSITION WELDING 3D / 3D hybrid LASERTEC 65 3D hybrid Component size: ø 500 × 400 mm Max. workpiece weight: 600 kg ADDITIVE MANUFACTURING AT A GLANCE + Unique: 3 process chains for ADDITIVE MANUFACTURING and subtractive finishing by metal cutting from a single source + 20 years experience in laser technology and SLM technology + End-to-end competence in the field of additive metal machining + Powder bed SLM and powder nozzle 3D / 3D hybrid laser metal deposition (LMD) under one roof for all materials and geometries + 5-axis complete machining and turning of up to 6 sides in a single setup + 5 Additive Manufacturing Excellence Centres worldwide: Bielefeld, Pfronten, Chicago, Tokyo, Shanghai + Comprehensive consultation for material selection and parameter definition as a basis for high process reliability LASERTEC 4300 3D hybrid Component size: ø 660 × 1,500 mm Max. workpiece weight: 900 kg COMBINED ADDITIVELY AND CONVENTIONALLY With the LASERTEC 30 SLM into industrial production As is generally known, with a majority stake in REALIZER GmbH, DMG MORI expanded its portfolio in additive manufacturing to gain a crucial foothold. The first result of the cooperation is the LASERTEC 30 SLM. Small and where applicable highly filigree compo- nents with a high degree of complexity can be produced by the SLM procedure. “With our new LASERTEC 30 SLM, we are bring- ing the powder bed method from prototype construction to the industrial environment for the first time. The machine thus takes on a key role for the further establishment of the technology”, says Florian Feucht, Head of Sales and Application at REALIZER GmbH. » TECHNOLOGY EXCELLENCE 31

DMG MORI | ADDITIVE MANUFACTURING LASERTEC 3D hybrid – added value for large components and complete machining With the combination of laser deposition welding and metal cutting on a single machine, DMG MORI has already been revolutionising the additive manufacturing of metal compo- nents for four years. The integrated concept is used in the 5-axis LASERTEC 65 3D hybrid as well as the LASERTEC 4300 3D hybrid. It combines laser deposition welding and 6-sided turn-milling. Perfect additive and metal cutting combination What is revolutionary about the machine concept of the LASERTEC 3D hybrid series is the combination of additive deposition and finishing by metal cutting – and consequently finished part production in a single setup. Both technologies can be used alternately. This enables completely new degrees of freedom with regard to component design, as Patrick Diederich points out. In particular for complex geometries, the combination enables early machining of certain workpiece areas, before they can no longer be accessed on the complete component. “Added to this is the option to produce innovative components from two or more materials by using different powder nozzles”, Mr. Diederich emphasises. LASERTEC 65 3D – Productive machining of different materials A crucial advantage, which applies to the LASERTEC 65 3D as well, focuses on the LMD procedure with 45 percent less footprint and 40 percent larger work area. Patrick Diederich also refers to different track widths, higher laser power up to 4 kW as well as the option to also process reactive materials like aluminium or titanium in sandwich structures. Technology leader with industrial maturity and global presence Next on the development agenda is the further extension of the machine portfolio to enable the additive design and manufacture (ADM) of larger components. Furthermore, DMG MORI emphasises its global claim to leadership in additive manufacturing with comprehensive training and further education offers in the Technology Excellence Centres in Pfronten, Chicago, Shanghai and Tokyo. The aim is clear – bringing the fascinating possibilities of additive manufacturing even closer to the markets. « ADDITIVE PROCESS CHAINS FOR EVERY REQUIREMENT Universal solutions from CAD and CAM up to combined machining to finished part quality ALL IN ONE 3D hybrid A D DITIVE / H YB RID SIE M E N S N X R D R O E S I G P E R N E A T R / O R CAD / CAM 32 TECHNOLOGY EXCELLENCE NEW ADM BY POWDER NOZZLE Component size max. ø 650 mm, height 560 mm NEW ADM BY POWDER BED Component size max. 300 × 300 × 300 mm 3D SLM

DMG MORI | ADDITIVE MANUFACTURING Fast material change in less than 2 hours instead of 2 days with the innovative powder handling system. Simply clean the process chamber and connections and slide in new powder module. ADM WITH POWDER NOZZLE IN COMBINATION WITH: MILLING – LASERTEC 65 3D hybrid Component size max. ø 500 mm, height 400 mm TURN & MILL – LASERTEC 4300 3D hybrid Component size max. ø 660 mm, length 1,500 mm FINISHED PART METAL CUTTING / FINISHING METAL CUTTING / FINISHING FINISHED PART TECHNOLOGY EXCELLENCE 33

DMG MORI | ADDITIVE MANUFACTURING TECHNOLOGY COMPARISON THE TWO MOST PROGRESSIVE ADDITIVE TECHNOLOGIES: POWDER BED / POWDER NOZZLE As one of the very few manufacturers of selective laser melting and laser deposition welding systems for additive manufacturing, (in principle, there are no more than two German suppliers), DMG MORI provides its customers with a full range of options. The common denominator is the raw material in powder form. However, while the powder for laser melting is applied over the whole area and then built up layer by layer via a laser beam, in deposition welding it is fed via an air stream and melted to the desired geometry in a controlled way with laser power. DMG MORI differentiates the two procedures by calling them “powder bed” and “powder nozzle” respectively. « Powder bed and powder nozzle complement each other superbly in the DMG MORI portfolio. Florian Feucht Head of Sales and Application Technology florian.feucht@dmgmori.com FUNCTIONAL PRINCIPLE POWDER BED SLM FUNCTIONAL PRINCIPLE POWDER NOZZLE 3D / 3D hybrid x-y Scanner Laser 1 2 6 3 7 5 4 3 7 5 6 7 6 3 4 2 Machining direction 1 5 1. Inert gas (Argon) 2. Recoater 3. Powder container 4. Build platform 5. SLM component 6. Powder bed 7. Laser beam 1. Inert gas 2. Powder 3. Applied material 4. Bonding zone 5. Workpiece 6. Molten pool 7. Laser beam SELECTIVE LASER MELTING SLM LASER DEPOSITION WELDING 3D / 3D hybrid Process Application System Buildup rate Melting in a powder bed Prototyping, production Closed process chamber Welding with a powder nozzle Repair, coating, prototyping, production Open work area On average 84 g/h (steel, 10 cm³/h, 400 W one-laser system) On average 750 g/h (steel, 90 cm³/h, LASERTEC 65 3D) Layer thickness Approx. 0.02 – 0.1 mm (system-dependent) approx. 0.8 – 1.5 mm Post processing Required Required Perspective Production systems for smaller parts Larger components 34 TECHNOLOGY EXCELLENCE

DMG MORI | ADDITIVE MANUFACTURING POWDER BED SELECTIVE LASER MELTING SLM + Highly filigree structures with layer thickness between 0.02 – 0.1 mm + Production of multiple workpieces at once POWDER NOZZLE LASER DEPOSITION WELDING 3D / 3D hybrid + Production of large workpieces with layer thickness up to 1.5 mm + Multiple materials and machining of existing workpieces 1 3 2 4 5 7 6 8 1. FUNCTIONAL PARTS Automotive, 125 × 125 × 125 mm, stainless steel 2. TURBINE BLADE Aerospace, 40 × 18 × 60 mm, titanium 3. DENTAL CROWNS / BRIDGES Dental, ø 70 × 25 mm, CoCr 4. TOOL BODY Precision tools, ø 40 × 70 mm, tool steel 5. TURBINE HOUSING Aerospace, ø 190 × 80 mm, Inconel / copper 6. DRILL BIT Aerospace, ø 150 × 160 mm, stainless steel, Inconel, tungsten carbide 7. CUTTER Aerospace, 200 × 120 × 80 mm, base HRC 44, cutting edge HSS (HRC 63) 8. PIPE WITH INTERNAL COOLING Plant engineering, ø 80 × 390 mm, stainless steel TECHNOLOGY PARTNER NX Hybrid Additive Manufacturing The integrated software solutions for Additive Manufacturing, incl. simulation and programming of Laser Metal Deposition and Laser Metal Fusion. siemens.com/plm/additivemanufacturing TECHNOLOGY EXCELLENCE 35

CUSTOMER STORY | MACK CNC-TECHNIK ELIGIBILITY CERTIFICATE FOR ADDITIVE MANU- FACTURING Across the generations, Franz and Alexander Mack (left) head up the company – supported by Managing Director Damir Lendler. As a machining service provider, Dornstadt- based CNC-Technik Mack GmbH & Co. KG enjoys a shining reputation for quality and reliability with its customers. In particular, with a great deal of curiosity, courage and consistency, the Swabians have repeatedly expanded their capabilities with new tech- nologies and processes and have achieved impressive success while combining tradi- tion and modernity. The latest example is the entry into selective laser melting – initially for the dental process chain and now, increas- ingly, also in general metal processing. Particularly in the field of precision machining of highly complex geometries, CNC-Technik Mack GmbH & Co. KG is among the best that the service market has to offer. Further pillars of the company’s success are its readiness to innovate and invest and a good feel for new business areas. Entry into dental engineering in 2008 is a prime example of this, as Alexander Mack, who manages the company together with his father, recalls: “About 10 years ago, there was a trend here towards increasingly industri- alising manual and skilled operations. We therefore asked ourselves the question why we should leave the required machining to others when we should be better at doing it ourselves with our own experience in the core business …” Economic machining of ceramics and other hard and brittle materials The Mack Group had already become involved with DMG MORI‘s ULTRASONIC technology in 2001. “This process made it possible for us to economically machine the most demand- ing materials such as ceramics and other hard and brittle materials. This opened the door to the dental sector for us”, explains Alexander Mack. 36 TECHNOLOGY EXCELLENCE

CUSTOMER STORY | MACK CNC-TECHNIK ROBOT GRIPPER Machine: L ASERTEC 30 SLM Dimensions: 100 × 35 mm Material: 1.4404 + Material and process development as key elements for industrial use + Additive processes as an important complement to conventional machining en route to geometrical component optimisation + Investment in powder bed processes to provide a future-oriented service + Three REALIZER SLM machines extend additive service capability – in particular for general metal processing Web-based process chain In the years that followed, the company also developed a continuous CAD/CAM process chain. After entering the geometrical data in the order portal, the machining para- meters and machining strategies are deter- mined immediately. From here, the simu- lated NC programs are passed to the 10 ULTRASONIC machines. Additive Manufacturing completes the MACK service spectrum However, the description of the process chain is no longer quite accurate since the Mack group became involved in additive manufac- turing in 2016. “Additive Manufacturing marks a quantum leap, particularly with regard to the individuality and complexity of geo- metrical requirements,” enthuses company founder Franz Mack. This applies to the dental sector just as much as to “normal” metal machining. Unrestricted design and production thanks to SLM With the use of selective laser melting, basi- cally all earlier design and manufacturing restrictions no longer apply. As a result, compared with traditional methods, design- ers are able to create material-efficient and therefore cost-effective products, and have them economically manufactured by us, with total freedom of design, as Alexander Mack amplifies. WEB-BASED FOR PRECISION DENTAL PARTS Integrated SLM process chain with HSC technology and ULTRASONIC No matter how great the design freedom may be – with high demands on surface quality or precise functional parts, all addi- tive methods reach their limit. With a view to in-house service capability, Alexander Mack has no doubt that the sequential combination of additive manufacturing and » TECHNOLOGY EXCELLENCE 37

CUSTOMER STORY | MACK CNC-TECHNIK With the integrated process chain comprising additive metal processing and machining from DMG MORI, all design restrictions immediately cease to apply … Alexander Mack Mack CNC-Technik GmbH & Co. KG machining has a great future, whether car- ried out with ULTRASONIC, HSC or general milling techniques depending on the mate- rial and the requirements. In addition, there is no doubt that his company, with its high level of expertise in technologies, methods and digital processes, would like to partici- pate in this future to a considerable extent. The latest investments are indicative of this: the Mack Group has recently ordered 3 new SLM machines from DMG MORI‘s REALIZER range. « MACK CNC TECHNICAL FACTS: + More than 60 high-tech milling machines for every task + ULTRASONIC and ADDITIVE MANUFACTURING as future- oriented complementary technologies + Integrated process chain com- prising additive techniques and machining as a key to the industrial maturity of SLM in practice CNC-Technik Mack GmbH & Co. KG Dieselstraße 25 D-89160 Dornstadt www.mackgruppe.com 38 TECHNOLOGY EXCELLENCE 1 2 3 4 1. Along with an earlier system from Concept Laser, Mack has now invested in a total of three SLM machines from DMG MORI and in doing so has enormously expanded its additive service capability. 2. With the new L ASERTEC 30 SLM machines from DMG MORI‘s REALIZER range, the company is accelerating the use of additive manufacturing even for “normal” metal processing. 3.+ 4. Example of industrial deposition: Basic structure of a lightweight robot gripper produced in a powder bed before final HSC machining.

CoroTurn® Prime and PrimeTurning™ TECHNOLOGY PARTNER The biggest innovation in turning ...since turning Our new turning concept, the PrimeTurning method and CoroTurn Prime tool, allows you to do turning in all directions giving you huge gains in productivity as the result. Delivering a 50% increase in productivity or higher compared to conventional turning solutions, it is unlike any other turning concept available today. This innovation presents countless possibilities to do an existing turning operation in a much more efficient and productive way. This is not just a new tool, it’s a totally new way of doing turning. 2X Double the speed and feed Longer lasting inserts >50% Productivity increase Seeing is believing, visit our website to see PrimeTurning in action: www.sandvik.coromant.com/primeturning

AEROSPACE AEROSPACE EXCELLENCE NEWS + Over 20 years of technological experi- ence for all applications and materials + 20 years of mill-turn technology Best in Class for Casings and Rotating Parts: New: Technology integration grinding and ULTRASONIC + NEW: DMU 200 Gantry and DMU 340 Gantry with up to 0.5 g acceleration + torqueMASTER spindles up to 1,000 Nm for the machining of titanium components + Aerospace speedMASTER 30,000, with 79 kW for up to 8 l/min metal removal rate for aluminium + Additive Manufacturing: Laser deposition welding and selective laser melting in a powder bed BLISK Machine: DMU monoBLOCK series Dimensions: ø 450 × 120 mm Material: Ti6Al4V 40 TECHNOLOGY EXCELLENCE

PUSHING THE GREEN BUTTON AEROSPACE EXCELLENCE 20 YEARS OF EXPERIENCE in all workpiece areas > 100 Aerospace Specialists CONSULTING Right through to turnkey Implementation TECHNOLOGY INTEGRATION Mill-Turn, Additive Manufacturing, PowerDrill, ULTRASONIC, specific Process requirements Optimum machine concepts for every application Michael Kirbach, Head of the DMG MORI Aerospace Technology Excellence Centre, sees lightweight construction in particular as a key factor for positive development: “The structural parts of aircraft contribute greatly to the total mass, so there is an increasing tendency to use aluminium and titanium for such parts.” » Average annual growth rates of over seven percent make aerospace one of the global growth industries. However, this sustained increase is only one side of coin for air- lines. They must be profitable if they wish to remain competitive. They can achieve this among other things with more modern air- craft, which of course leads to a noticeable rise in demand for manufacturers. Tradi- tionally America and Europe have a large share of the manufacture of aerospace products, but Asia is meanwhile gaining ground, with a 37 percent market share. As a supplier of technology for aircraft manu- facturers, DMG MORI has observed this development through its order intake. Exclusive Technology Cycle Grinding – Milling + Grinding cycles for internal, external and face grinding plus truing cycles + Machine-mounted sensors for start up and truing More info at: techcycles.dmgmori.com TECHNOLOGY EXCELLENCE 41

AEROSPACE EXCELLENCE TREND Turn-mill machining with automatic component transfer to the counter-spindle to boost productivity and quality DMG MORI SOLUTION Turn & Mill complete machining centres with axial clamping for automatic transfer from main to counter-spindle + 6-Sided complete machining of engine rings and discs up to ø 700 mm + Highly productive machining of titanium and nickel alloys – Turning: Main spindle up to 4,000 Nm and counter spindle up to 2,200 Nm – Milling: Turn & Mill compactMASTER spindle with up to 220 Nm or 20,000 rpm + In-process measurement with exclusive DMG MORI Measuring Cycles ENGINE (demo component) Machine: CTX gamma 1250 TC Dimensions: ø 250 × 125 mm Material: TiAl6V4 42 TECHNOLOGY EXCELLENCE compactMASTER WITH UP TO 220 Nm SPECIAL BLADE MACHINING: + Highly dynamic blade machining thanks to exclusive DMG MORI Technology Cycles: – 5-axis simultaneous machining – ATC – Application Tuning Cycle (Turning) + 6-sided complete machining of chuck components, or NEW direct from bar CTX gamma 1250 / 2000 / 3000 TC Y-axis (mm) 420 300 250 200 CTX beta 2000 TC CTX beta 1250 TC CTX beta 800 TC 10" (250) 12" (300) 15" (380) 18 – 15" (450 – 630) CHUCK SIZE IN INCHES (MM)

NEW, LIGHTER AND MORE HEAT-RESISTANT MATERIALS IN THE ENGINE – THE RIGHT SOLUTION FOR EVERY MATERIAL Percentage of materials in an engine Light metals (Mg / Al alloys) 80 60 40 20 Titanium alloys Nickel alloys Steel Polymer Matrix Composites (PMC) Metal and Ceramic Matrix Composites (MMC/CMC) Titanium Aluminide (TiAl) 1950 1960 1970 1980 1990 2000 2010 2025 Source: Based on ACCIS – Bristol University // own estimate AEROSPACE EXCELLENCE POLYMER MATRIX COMPOSITES: + ULTRASONIC Integration, e.g. on a DMF 260 or the new Gantry series: Improvement of process and quality without delamination or fibre splitting METAL AND CERAMIC MATRIX COMPOSITES: + ULTRASONIC Integration in all DMG MORI 5-axis machines: Cost-effective machinability of MMC / CMC using grinding for compressor blades or shrouds TITANIUM ALUMINIDE: + ULTRASONIC Integration, e.g. on a DMU 65 monoBLOCK: Process improvement and longer tool service life in the machining of low-pressure turbine blades NICKEL AND TITANIUM ALLOYS: + powerMASTER spindle with up to 1,000 Nm and max. 9,000 rpm or torque spindles up to 52 kW and 430 Nm + Mill-turn technology, as well as high-pressure cooling: > 20 years of mill-turn technology, New: Technology integration grinding LIGHT METALS AND STEEL ALLOYS + speedMASTER spindles with up to 30,000 rpm or 200 Nm + Measuring systems from MAGNESCALE with up to 0.01 µm resolution: 18 month warranty with no hourly limit W E N S S A L C N I T S E B N O I S I C E R P FAN DISC Machine: DMC 125 FD duoBLOCK Dimensions: ø 950 × 400 mm Material: Ti6Al4V “The decisive aspect is always the early involvement of users in pending future pro- jects,” claims Michael Kirbach as he stresses this aspect of customer orientation. Unique diversity for additive manufacturing from a single source He mentions the future field of the addi- tive manufacturing of metal materials as an example. As one of only a few suppliers, DMG MORI offers not just one but two alter- native processes here – selective laser melt- ing in a powder bed and laser deposition welding using a powder nozzle. The offer of integrated process chains comprising addi- tive manufacturing and metal cutting from a single source is indeed unique. “Additive manufacturing demands a profound knowledge of the respective processes in order to produce highly complex aerospace components with maximum process relia- bility and reproducibility and on an industrial scale. Close cooperation between us as the provider and the users at a very early stage is vital here”, explains Michael Kirbach. The performance promise mentioned applies equally to the entire DMG MORI portfolio and to all areas of technology: from turning and mill- ing to the integration of technologies and on through to include ULTRASONIC, LASERTEC and ADDITIVE MANUFACTURING. Plus the extensive automation offer from the produc- tion cell to the large production system. Lightweight construction is the dominating topic The development of production technology in this sector is characterised in particular by the aspiration for lightweight construc- tion and the use of innovative materials. The result is an increased use of CRP and tita- nium for structural parts in addition to alu- minium. Where the construction of engines is concerned, on the other hand, titanium predominates together with ever more heat-resistant nickel alloys. This is reflected in the corresponding diversity of the tasks with which DMG MORI is confronted. Chip removal during the machining of aluminium from the solid, for example, is a critical topic. The machining of titanium components, on the other hand, demands machines designed especially for heavy-duty metal removal. Competence partner for all component sizes and materials “It is exactly in the question of the material where our customers benefit from our enor- mous range,” stresses Michael Kirbach and » TECHNOLOGY EXCELLENCE 43

AEROSPACE EXCELLENCE TORQUE LINK Machine: DMC 160 U duoBLOCK Dimensions: 100 × 675 × 210 mm Material: Ti-10V2Fe3Al PYLON RIB Machine: DMC 80 U duoBLOCK Dimensions: 600 × 500 × 45 mm Material: Ti-6Al4V Sophisticated components made of titanium: Landing gear parts or frames are milled from the solid on duoBLOCK machining centres. 44 TECHNOLOGY EXCELLENCE TREND + Digitization and additive manufacturing are revolutionising aircraft and engine manufacture + Heavy duty machining: High-strength materials with low density for advanced geometries DMG MORI SOLUTION High-performance 5-axis simultaneous machining centres from the duoBLOCK series + Proven duoBLOCK concept provides maximum rigidity and performance for the machining of titanium DMC 80 FD duoBLOCK with its pallet changer is ideal for maximum efficiency in mill-turn complete machining. names the horizontal centres in the DMC H linear series and gantry machines as an example for aluminium and CFP compo- nents. Added to these are the duoBLOCK machines for high-performance milling of titanium and the mill-turn or turn-mill machines for 5-axis complete machining of engine components – right through to the new technologies as either stand-alone machines or integrated processes. Gantry series expanded Michael Kirbach also points out that the Aerospace speedMASTER 30,000 for large structural components can also be used on the travelling column machines of the DMF series or on the gantry series, which has just been extended. The new DMU 200 Gantry now combines the machining of large parts with maximum dynamics with workpiece weights up to 10,000 kg and 0.5 g acceleration. powerMASTER 1000 TITANIUM MACHINING WITH A 1,000 NM TORQUE The DMU 600 Gantry linear has a working vol- ume of 6,000 × 4,500 × 2,000 mm, making it ideal for large integral components. The new DMU 340 Gantry has a working volume of 3,400 × 2,800 × 1,250 mm between two sister machines and can be expanded to up to 6,000 mm in the X-axis and 1,500 mm in the Z-axis, adds Michael Kirbach. « Aerospace speedMASTER 30,000 Michael Kirbach also mentions the Aero- space speedMASTER 30,000 spindle, which was developed especially for small, complex structural components made of aluminium, for example. With its 79 kW and 51 Nm it ena- bles a metal removal rate of 8 l/min. Particu- larly when used on the DMC H linear series, this is the ideal solution for the machining of structural components up to 1,000 mm, promises Kirbach – and it does this with 5 axes. The high volume of chips is channelled out of the work area reliably thanks to opti- mum chip flow and the high-performance chip conveyor.

AEROSPACE EXCELLENCE 12 m3 WORKING VOLUME Technical Data Travel X / Y / Z DMU 340 Gantry mm 3,400 / 2,800 / 1,250 Rapid traverse X / Y / Z m/min 70 / 70 / 60 (90 / 90 / 60)* Acceleration X / Y / Z Workpiece weight * with linear drive m/s2 kg 4 / 4 / 5 10,000 (30,000) You will find more information on the DMU 340 Gantry at: gantry.dmgmori.com WORLD PREMIERE 2017 DMU 340 Gantry THE NEW STANDARD IN THE GANTRY SECTOR: POWERFUL, DYNAMIC, COMPACT AND CAN BE USED UNIVERSALLY HIGHLIGHTS + Stable construction: One-piece, thermo-symmetrical machine bed made of EN-GJS-600 for maximum rigidity and precision + Dynamic: Linear drives in the X and Y-axes with up to 0.5 g acceleration (optional), with integrated, direct drive C-axis for maximum dynamics in 5-axis simultaneous machining + Modular: Can be expanded to 6,000 mm in the X-axis and 1,500 mm in the Z-axis X-axis travel: 3,400mm Machinable: 4,400 mm 46 % L ARGER WORK AREA THANKS TO B / C-A XIS IN THE MILLING HEAD + C-axis with ± 300° + 50° swivel in the B-axis + Direct drives in B- and C-axis 1 2 1. 50° B-axis: Normal working volume: 3,400 × 2,800 × 1,250 mm With B-axis rotation: 4,400 × 3,160 × 1,250 mm 2. Extensive cooling for maximum component accuracy and surface quality, linear drive (optional) with up to 0.5 g acceleration TECHNOLOGY EXCELLENCE 45

AUTOMOTIVE GLOBAL SUPPLIER COMPREHENSIVE COMPETENCE PARTNERSHIP WORLD PREMIERE 2017 150 % MORE TORQUE CTV 250 CTV OF THE 3rd GENERATION WITH THE 85 Nm torqueDRIVE TURRET HIGHLIGHTS + New torqueDRIVE turret with 150 % more torque up to 85 Nm + Powered tools with optional 12,000 rpm + Main spindle up to 450 Nm torque for optimum cutting performance + 25 % higher machine rigidity + Optimised chip flow in the work area + 1 concept for 4 machines: CTV 160, CTV 250, CTV 315 and CTV 250 DF 46 TECHNOLOGY EXCELLENCE 12.5 m² footprint

TCO Life-cycle costs CPK Process capability UNIT COSTS FLEXIBLE MANU- FACTURING CELLS for all requirements of the automotive industry AUTOMOTIVE EXCELLENCE TURNKEY 1 contact partner (supplier) for all technologies Advanced driver assistance systems, vehi- cle sharing economy and electric mobility are the dominant topics in the automotive boardrooms. The day-to-day business in the production plants however is charac- terised by digital changes. What is impor- tant here is to cushion the trend towards individualisation and consequently chang- ing batch sizes with equally flexible and economical structures. With the support of its automotive Technology Excellence Centre, DMG MORI intends to participate in the digital transformation of automotive production to a considerable extent, and significantly increase its sales in this field from the current 1,500 machines annually. » AUTOMOTIVE EXCELLENCE NEWS + More than 1,500 DMG MORI machines annually for the automotive industry + Everything from a single source: Turning, Milling, ULTRASONIC, LASERTEC Shape, Additive Manufacturing and Automation + NEW: CTV of the 3rd Generation with 85 Nm torqueDRIVE turret + NEW: CTX beta 1250 CS, unique machine concept for crankshaft production + NEW: MULTISPRINT, multi-spindle automatic lathes for SWISSTYPE machining up to 180 mm turning length + NEW: DMU 200 Gantry and DMU 340 Gantry with up to 0.5 g acceleration Technical data Chuck diameter, max. Max. rotational speed Capacity (40 / 100 % DC) Axis stroke X / Y */ Z mm rpm kW mm CTV 250 160 – 250 5,000 30 / 25 925 / ± 90 / 350 Rapid traverses X / Y */ Z m/min 60 / 40 / 40 Driven tools * * Option rpm 12 × 6,000 (12,000) More information about CT V 250 can be found here: ctv.dmgmori.com 1 2 1. Fast loading and unloading time of 5 sec. with 2-track automation (integrated accumulating conveyor or prismatic conveyor belt) 2. Large work area for workpieces up to ø 350 mm and 200 mm length TECHNOLOGY EXCELLENCE 47

AUTOMOTIVE EXCELLENCE Unique assortment for the automotive process chain “Apart from sheet metal and plastic parts, without exception, every mechanical com- ponent of an automobile can be econom- ically produced to the required quality using machines and technologies from DMG MORI.” With just one sentence, Harry Junger manages to elucidate the compre- hensive expertise of DMG MORI in the auto- motive process chain. At the same time, the Managing Director of GILDEMEISTER Drehmaschinen GmbH supports his state- ment by referring to the multitude of metal machining and additive processing – from the production of single parts to the serial production of components for the drive train. As an example, he points to the full spec- trum of horizontal and vertical turning tech- nology, complete with automation. For pro- ducing filigree surfaces using additive man- ufacturing based on powder bed or powder nozzle technology, Junger cites 20 years of LASERTEC expertise as a demonstration of competence. Furthermore, thanks to ULTRASONIC technology, DMG MORI is able to automatically machine ceramic brake discs for example, or lightweight materials, productively, safely and to high quality. In addition, DMG MORI offers comprehensive digitization with the CELOS ecosystem and the new IIoT-platform ADAMOS. « CRANKSHAFT Dimensions: ø 150 × 560 mm Material: GG20 CAMSHAFT Dimensions: ø 40 × 470 mm Material: GG20 CTX beta 1250 CS Unique machine concept for crankshaft production + Three tool carriers for shortest cycle times, with turning and milling on one machine + 20 % reduction in production time for the entire process, 50 % faster production of main bearing and bearing pin + Patented turning unit with 42 tool pockets and integrated steady rest ø 35 – 80 mm + Shaft chuck for complete machining Technical data Max. machinable workpiece length Max. turning diameter Main spindle (40 % DC) Two milling units (40 % DC) CTX beta 1250 CS mm mm 700 750 kW / rpm 48 / 4,000 Nm / rpm 3,750 / 120 NZX-S-series Compact turning centres for series production of shafts + Space-saving design for production involving short travels as well as optimised spindle power and feed + Thermo-symmetrical design with reference to the spindle centreline for highest machining accuracy + Optimum accessibility to workpieces and tools + Vertical design for optimum chip flow 48 TECHNOLOGY EXCELLENCE

AUTOMOTIVE EXCELLENCE INTEGRAL TURNING COMPETENCE FOR THE AUTOMOTIVE INDUSTRY CV JOINT INNER RACE Dimensions: ø 18 mm Material: 20MnCr5 STATOR SHAFT Dimensions: ø 100 × 70 mm Material: Steel CONNECTOR Dimensions: ø 60 × 100 mm Material: alloyed tempered steel CTV 250 DF Vertical turn-milling centre for machining constant velocity joints + High dynamics with turn-milling swing arm (DF) as direct drive with 90 rpm, swivel range +105 / -45 ° + DF swing arm for up to two milling spindles 6,000 rpm, 14.5 kW and 46 Nm (one milling spindle as standard) + Additional Capto C5 tool holder for multi-tool with up to four cutters + Mirrored double version for increased productivity and faster ROI WASINO G100 Ultra-high precision lathes for the automotive industry with < 0.5 µm roundness + Complete thermal decoupling of the work area with stainless steel covers + Temperature response accuracy < 3 µm (cold start) + < 1 sec. chip-to-chip time with linear tool carrier without indexing time + Ideal for hard turning, e.g. finishing in sequential production processes NRX Highly productive twin- spindle turning centre for series production + Max. Turning diameter ø 180 / 150 mm (turning specification / milling specifi- cation), chuck size max. ø 200 mm (8") + Maximum productivity due to the world’s fastest workpiece loading at 5.6 sec. + Parallel loading of one spindle while the second spindle is in operation. Two 8-station (optional 10*) turrets for optimum metal removal * MC version: standard TECHNOLOGY EXCELLENCE 49

EUROPEAN COMPETENCE CENTRE FOR AUTOMATIC LATHES With more than 5,000 installed multi-spindle automatic lathes, GILDEMEISTER Italiana is the competence centre for automatic turn- ing. Since the factory in the Italian Brembate di Sopra was completely modernised, thus strengthening the product area sustainably, the company has now developed a com- pletely new multi-spindle concept with the MULTISPRINT series. “The MULTISPRINT redefines automatic turning and is the perfect machine to significantly increase productivity for manufacturing long turned parts”, says Managing Director Mario Stroppa. Furthermore, DMG MORI combines the SWISSTYPEkit known from the SPRINT series with all benefits of a multi-spindle automatic lathe. Using a Y-axis at each spindle as standard, highly complex workpieces can be completely machined with standard tools. « GILDEMEISTER ITALIANA S.P.A. Unique! Upward compatible from the SPRINT to MULTI- SPRINT – using the same technology and cutting tools on both machines. Mario Stroppa Managing Director at GILDEMEISTER Italiana S.p.A. SPRINT 32 | 8 HIGHLY PRODUCTIVE AUTOMATIC TURNING HIGHLIGHTS + Workpieces up to ø 32 × 240 mm with less than 2.8 m² footprint + SWISSTYPEkit for short and long turning operations on a single machine, < 30 min. setup time + Up to 30 tools on 2 inde- pendent linear holders, max. 10 driven tools 50 TECHNOLOGY EXCELLENCE

WORLD PREMIERE 2017 21.9 m2 INCL. LOADER & HIGH-PRESSURE COOLING SYSTEM GILDEMEISTER ITALIANA S.P.A. MULTISPRINT REVOLUTION IN AUTOMATIC TURNING – MULTI-SPINDLE AUTOMATIC LATHES FOR SWISSTYPE MACHINING HIGHLIGHTS + Use of driven tools at all spindle positions + Y-axis at all spindle positions as standard + SWISSTYPEkit for short and long part turning up to 180 mm in length, < 2 h setup time + Chuck and bar machining: bar diameter up to ø 36 mm, chuck components up to ø 50 mm + Double-rear and off-centre machining + State-of-the-art control technology: FANUC Series 30i Y = 100 mm X = 50 mm 1 SPRINT AND MULTISPRINT: ALWAYS THE RIGHT MACHINE FOR SWISSTYPE MACHINING Spline shaft Sector: Automotive Dimensions: ø 21 × 129 mm Material: Steel (45S20) Machining time: SPRINT 32|8: 62.5 sec. MULTISPRINT 36: 14.1 sec. Unit costs (€) 2 1. Unique: Y-axis with 100 mm stroke at all 6 spindle positions as standard 2. SWISSTYPEkit incl. driven guide bush for turning up to 180 mm Spline shaft Bar diameter (mm) 36 (MULTISPRINT 36) 32 (SPRINT 32) 25 (MULTISPRINT 25) 20 (SPRINT 20) EX AMPLE SPLINE SHAFT + Production launch: 1 × SPRINT 32|8 + Medium batch size up to 50,000 pieces per annum: 2 × SPRINT 32|8 + Series production over 50,000 pieces per annum: Change to 1 × MULTISPRINT 36 + 30 % less space occupied by a MULTISPRINT 36 compared to a 2 × SPRINT 32|8; (21.9 m² vs. 31.7 m² / incl. bar loader, chip conveyor, etc.) 5,000 10,000 50,000 100,000 1,000.000 Batch size (# pieces/year) SPRINT MULTISPRINT TECHNOLOGY EXCELLENCE 51

REFERENCES | FRITZMEIER TECHNOLOGIE GMBH DMU 200 Gantry LARGE, DYNAMIC, FAST AND PRECISE Think tank for complete solutions The 80 employees of Fritzmeier Technologie GmbH develop, design and produce tools, prototypes, cubing models and test gauges for the automotive industry. The company finds its customers both within and outside the Fritzmeier Group, to which the company belongs. Within the association, the techno- logy team is mainly a think tank for individual complete technical solutions. DMU 200 Gantry: In top form for large components The DMU 200 Gantry has recently been ordered from DMG MORI especially for machining large components. What is par- ticularly interesting is that directors Peter Berger and Robert Huber have in effect ordered the gantry machine at the “drawing board stage”. However, the extraordinary decision was, of course, not made completely out of the blue. After all, 10 of its 25 machines in metal parts production carry the DMG MORI logo – including a DMU 200 P and two lathes. This is indicative of a positive experience and a trusting business relationship – particularly with regard to the innovative demands which the company, founded in 1997, makes on its manufacturing equipment. DMG MORI AS TOP SUPPLIER IN THE MACHINE TOOL SECTOR “Innovative technologies have always ensured our competitiveness,” explains Robert Huber, who points out that they were already using high-speed centres with linear direct drive in 2001 in order to speed up the finishing pro- cess. Robert Huber has been head of Fritz- meier Technologie GmbH since January. He is therefore following in the footsteps of Peter Berger. Berger has been with the company for more than 40 years and, as an “old hand”, also understands the importance of modern manufacturing technology: “With our pro- ducts, precision is the first commandment – whether in tool making or in the machining of cubing models and test gauges. This cannot be achieved with the good old methods.” Dynamics, speed and precision in the 5-axis machining of large parts This explains the circumstances for the latest investment in the machining of large parts. “As part of our open house event in Seebach, we showed a few customers the machine status at the time – the bed and the gantry,” recalls Markus Rehm, Managing Director of DECKEL MAHO Seebach. And Peter Berger adds: “The machine concept impressed us immediately. The workpiece lies on the rigid table while the spindle moves around the component.” The rapid traverse speeds of 50 m/min also impressed us as a basis for dynamic 5-axis simultaneous machining with spindle speeds up to 30,000 rpm. The overall positive picture was completed by equipment options for the milling head in 45° and 90° design. 52 TECHNOLOGY EXCELLENCE

REFERENCES | FRITZMEIER TECHNOLOGIE GMBH FRITZMEIER TECHNOLOGIE: THE THINK TANK FOR INDIVIDUAL COM- PLETE TECHNICAL SOLUTIONS OPTS FOR THE NEW DMU 200 GANTRY FROM DMG MORI FOR THE MACHINING OF LARGE PARTS Customer-oriented and tailor-made Purchasing during the final design stage of the DMU 200 Gantry had one advantage: it enabled the Fritzmeier Technologie appli- cation engineers to input their know-how together with their expectations to further the machine development. For Markus Rehm, a clear win-win situation. “We were able to make decisive improvements to the machine compared with the original design, particu- larly in detailed matters.” One example is that the maximum machine loading was increased to 10,000 kg – with table dimen- sions of 2,300 × 2,200 mm – as a result of Fritzmeier feedback. Also, it was possible to further improve accessibility and the design of the work area thanks to the innovative collaboration, according to Rehm. toolSTAR magazine and technology integration as further highlights With the new DMU 200 Gantry, DMG MORI has rounded off its product portfolio for the machining of large parts. The machine, with its large work area, is designed particularly for applications in automotive, aerospace and » Top: Robert Huber (left) has this year succeeded Peter Berger, who was Managing Director of Fritzmeier Technologie GmbH for many years. Bottom: For Fritzmeier, perfect machining is essential in tool making and in the machining of cubing models and test gauges. TECHNOLOGY EXCELLENCE 53

REFERENCES | FRITZMEIER TECHNOLOGIE GMBH Top: Fritzmeier Technologie has been working for many years with CNC machines from DMG MORI. Bottom: Every component is fully tested before delivery or assembly. the energy sector. “Model making, structural parts and even the machining of aluminium plates are examples of uses for the DMU 200 Gantry,” explains Markus Rehm. The in-house toolSTAR magazine with up to 120 tool pock- ets ensures high flexibility and reduces the setup time for complex machining operations. “Furthermore, the modular building blocks even allow ULTRASONIC and LASERTEC technology to be incorporated.” Fritzmeier Technologie will take delivery of its DMU 200 Gantry at the beginning of 2018 and use it alongside the DMU 200 P. “Both machines will be accessible via a common platform,” says Robert Huber, discussing the floor plans. In the end, it always comes down to the space requirement. “Measured against the footprint, the DMU 200 Gantry offers a very large work area so that the model fits ideally into our range of machines.” 54 TECHNOLOGY EXCELLENCE Young talent encouraged and machines updated As in many areas, Fritzmeier Technologie is also underlining its desire to achieve a mod- ern production facility with the DMU 200 Gantry. “Of course, this also includes well- trained specialists,” says Roland Huber. With currently twelve trainees – who also learn on DMG MORI machines in the apprentice workshop – the young talent for the future is being secured. Training is very practical as it is integrated to a major extent into normal everyday production. « FRITZMEIER FACTS + Original equipment manufacturer for the production of off-road vehicles and commercial vehicles + World market leader of cabs for construction machines and industrial trucks + Range of products and services: Cabs and metal system parts, plastic assemblies, fixtures, tools and special machines made-to-measure, fertiliser management systems Fritzmeier Technologie GmbH Forststraße 2 D-85653 Großhelfendorf www.fritzmeier.de

WORLD PREMIERE 2017 10,000 kg TABLE LOAD AUTOMOTIVE EXCELLENCE DMU 200 Gantry 5-AXIS MACHINING WITH UP TO 30,000 rpm AND OPTIONAL TECHNOLOGY INTEGRATION HIGHLIGHTS + Dynamics: 0.5 g acceleration and 50 m/min rapid traverse (X / Y / Z) + Large work area: Travels of 2,000 × 2,000 × 1,200 mm (X / Y / Z) optional 4,000 mm travel in X + High stability: Cast iron machine bed + High table loading: Workpieces up to 10,000 kg + High flexibility: 45° or 90° milling head for 5-axis machining at up to 30,000 rpm + Technology integration: Optional integration of ULTRASONIC for CRP/GRP machining or LASERTEC Shape for surface texturing Technical Data Travels X / Y / Z Rapid traverse X / Y / Z Acceleration X / Y / Z Max. workpiece weight mm m/min m/s2 kg DMU 200 Gantry 2,000 (4,000) / 2,000 / 1,200 50 5 10,000 You will find more information on the DMU 200 Gantry at: gantry.dmgmori.com 1 2 1. 45° or 90° milling head for 5-axis machining at up to 30,000 rpm 2. Low-gantry design with integral cooling concept: 0.5 g acceleration for highly dynamic machining of large components up to 10,000 kg in a footprint of less than 24 m² TECHNOLOGY EXCELLENCE 55

DIE & MOULD EXCELLENCE | KRUMPHOLZ GMBH & CO. KG DOUBLE OUTPUT … THANKS TO A FLEXIBLE MANUFACTURING SYSTEM FROM DMG MORI – INCLUDING HSC Development, design, production and proto- typing as core elements of in-house MOULD MAKING expertise. In addition, the Plastics Technology Division provides surface fin- ishing, assembly and packing right through to on-time delivery. The range of services offered by Werkzeugbau Karl Krumpholz GmbH & Co. KG with its two sites in Franconia is as comprehensive as it is impressive. This is also reflected in the machine shop of the mould making facility in Kronach. The great importance placed on automation here is evi- dence of the forward-looking approach of the company. Particularly impressive is a flex- ibly automated DMG MORI manufacturing system for the production of electrodes. 56 TECHNOLOGY EXCELLENCE

DIE & MOULD EXCELLENCE | KRUMPHOLZ GMBH & CO. KG If as few personnel as possible are in attendance when the machines are heavily loaded, this auto- matically means eco- nomical production! Kay Löffler Technical Manager Werkzeugbau Karl Krumpholz GmbH & Co. KG Customised automation in electrode production Krumpholz-Formenbau had the FMS made- to-measure by DMG MORI at the turn of the year 2016 – 2017. At its heart is the high- speed HSC 105 linear machining centre from the factory in Seebach. In combination with two erosion machines from OPS-Ingersoll, a large warehouse as a trans-shipment centre for blanks and finished parts, and a Kuka robot for internal handling, the system produces electrodes up to 1,300 × 150 × 500 mm and weighing up to 100 kg. DMU 60 eVo linear with PH 150|8 pallet handling The DMG MORI electrode production system is not the mouldmaker's first automated system. DMG MORI in Kronach installed a DMU 60 eVo linear with PH 150|8 pallet hand- ling back in 2013. Krumpholz produces a wide range of functional parts for in-house tools on the machine. Kay Löffler, Technical Manager at Krumpholz, says: “With the help of the pallet handler, this system also works 24 hours a day, seven days a week.” There is therefore no question for Löffler that the automation system is cost effective. » Automation made by DMG MORI: For electrode production at Krumpholz, an HSC 105 linear and two erosion machines as well as a blank and finished parts store are connected via Kuka robots for 24 / 7 operation. TECHNOLOGY EXCELLENCE 57

DIE & MOULD EXCELLENCE | KRUMPHOLZ GMBH & CO. KG “If as few personnel as possible are in attend- ance when the machines are heavily loaded, this automatically means economical pro- duction!” Continuous operation is necessary thanks to an excellent order situation. DMU 210 P from DMG MORI for large mould making 95 % of the tools are intended for the auto- motive and commercial vehicle sector. Krumpholz also produces serial parts – for example single frames for Audi or whole bumper systems for trucks – in its in-house plastics technology facility. With a particu- lar eye on the large moulds necessary for this, Kay Löffler turned his attention to a fur- ther DMG MORI installation. The machine range was therefore supplemented by a DMU 210 P in 2014. the erosion machines are served flexibly and under program control from this store. HSC as an unbeatable investment “The HSC spindle with speeds up to 40,000 rpm and the linear drives with 90 m/min rapid trav- erse allow extremely precise machining with high surface qualities”, remarks Kay Löffler, assessing the performance of the HSC 105 linear. High-speed milling is therefore an unbeatable facility for graphite machining. CONTINUITY FROM CAM TO CAQ Magazine with space for 400 electrodes But back to the latest investment in automa- tion. As mentioned earlier, DMG MORI has connected one of its HSC 105 linear high- speed centres and two erosion machines from Ingersoll via a 6-axis Kuka robot for electrode production. A blank and finished component store with 400 locations has also been incorporated. The HSC machine and Added to this are the advantages of auto- mation. “With the same number of personnel, we produce twice as many parts compared to stand-alone production”, says Löffler. Meanwhile, the personnel have been rede- ployed in another area, reports Christo- pher Zwosta, Production Planning, and Tino Schnapp, CAM Manager: “The large store and the high output ensure that the auto- mation system continuously requires replen- ishment. For this reason, in the meantime we have strengthened the whole of the produc- tion engineering department.” « KRUMPHOLZ FACTS + Founded in 1955 + 150 employees at two sites + Expert partner to the automotive industry for mould making and plastics technology + Moulds up to 3,000 × 2,500 mm and 50 t weight + Plastic parts for interior, exterior and power train + Reference: MAN bumper LOGO system TGL/TGM Euro 6 Werkzeugbau Karl Krumpholz GmbH & Co. KG Im Ziegelwinkel 10 / 12 D-96317 Kronach www.krumpholz-fb.de 1 2 1. The spindle of the HSC 105 linear with speeds up to 40,000 rpm and linear drives for 90 m/min rapid traverse enable very precise graphite machining with excellent surface finishes. 2. The machine range was supple- mented in 2014 by a DMU 210 P for machining large moulds for plastic component production. 58 TECHNOLOGY EXCELLENCE

5 AXIS-UNIVERSAL MACHINES DMU 50 WITH PALLET HANDLING PH 150|8 DMU 50 3rd GENERATION MORE THAN 350 MACHINES SOLD IN THE FIRST 8 MONTHS HIGHLIGHTS + 78 % larger work area with < 6.7 m² footprint + 40 % higher rapid traverse speeds, 42 m/min as standard + 28 % greater swivel range, swivelling rotary table for 5-axis simultaneous machining with -35° / +110° as standard + speedMASTER spindles up to 20,000 rpm incl. 18 month warranty with unlimited hours + Pallet handling: e.g. PH 150|8 – Inexpensive introduction to automation – Integral pallet magazine with 8 pallet storage locations (optional: up to 30 locations) – Pallet set-up position with intuitive touchscreen control panel PH 150 – 8-pallet pool; load capacity 250 kg incl. pallet (optional 350 kg) Technical Data Travels X / Y / Z DMU 50 3rd Generation mm 650 / 520 / 475 Clamping surface mm × mm ø 650 × 500 Table swivel / rotation (B | C) Degree -35°/ +110° | 360 ° Max. workpiece weight kg 300 You will find more on the DMU 50 3rd Generation at: dmu.dmgmori.com Reliability & Availability - Worldwide THK provides original technology in the highest quality for smooth and accurate movement. LM Guide Ball Screw Cross Roller Ring Japan Europe China India Singapore America THK Co., Ltd. Tel. +81-3-5434-0351 www.thk.com/jp THK GmbH Tel. +49-2102-7425-555 www.thk.com THK (Shanghai) Co., Ltd. Tel. +86-21-6219-3000 www.thk.com/cn THK India Pvt. Ltd. Tel. +91-80-2340-9934 www.thk.com/in THK LM System Pte. Ltd. Tel. +65-6884-5500 www.thk.com/sg THK America, Inc. Tel. +1-847-310-1111 www.thk.com/us TECHNOLOGY EXCELLENCE 59

MEDICAL MEDICAL EXCELLENCE NEWS + Machining of the complete material mix: From high-strength plastic to stainless steel and titanium through to CoCr with ULTRASONIC + SPRINT 20|8: 35 % shorter machining time for bone screws made of titanium + speedMASTER spindles up to 30,000 rpm or HSC spindles up to 60,000 rpm + Workpiece optimised automation, e.g. the NTX 1000 with 6-axis robot, or the WH 3 workpiece handling system for the MILLTAP 700 + Exclusive DMG MORI Technology Cycles, e.g. ATC for the best surface finish WITH TECHNOLOGY EXCELLENCE TO TOP QUALITY As a partner of virtually all large manufac- turers of medical equipment, DMG MORI plays a decisive role in ensuring implants and instruments are machined efficiently and above all that they meet the high demands on quality. This includes the com- plete material mix, from high-strength plastic to stainless steel and titanium and on through to cobalt chrome and now biodegradable magnesium alloys. CNC solutions for 6-sided turn-milling, 5-axis simultaneous milling, ULTRASONIC tech- nology and high-speed cutting are just as much a part of the portfolio as ADDITIVE MANUFACTURING and digital solutions for future-orientated processes in the medi- cal technology sector. Integral automated processes boost efficiency DMG MORI is a long-term partner of manu- facturers of medical components and is well acquainted with the special chal- lenges in mechanical production. “The technological possibilities are not in fact the limiting factor here. Instead it is the high demands on the certification of med- ical products that determine the process in medical technology”, explains Marcus Krüger, Head of the DMG MORI Medical Excellence Centre. Innovative solutions for the medical technology of the future Thanks to its extensive product programme and process competence, DMG MORI is optimally prepared for every question. The experts of the machine tool manufacturer in the DMG MORI Medical Excellence Centre at DECKEL MAHO Seebach realise inno- vative turnkey solutions for cost-effective production, as the engineers on site are involved in customer projects in the very early stages. “This results in continuous mutual learning, from which both we and our customers benefit”, says Marcus Krüger enthusiastically. Space-saving machine tools for every application The high-performance and productive CNC machine tools from DMG MORI are and remain an indispensable basis for cost- effective automation solutions. » 60 TECHNOLOGY EXCELLENCE

MEDICAL EXCELLENCE RA < 0.15 µm 6-SIDED complete machining 72 h flexible and automated production from a batch size of 1 60,000 rpm max. spindle speed from METAL FOAM to titanium Exclusive Technology Cycle MPC 2.0 + Vibration and torque monitoring of the process + Fast machine shutdown in the event of a crash More info at: techcycles.dmgmori.com TECHNOLOGY EXCELLENCE 61

MEDICAL EXCELLENCE Marcus Krüger Head of the Medical Excellence Centre marcus.krueger@dmgmori.com MATERIAL TRENDS + NEW: Biodegradable magnesium alloys – MILLTAP 700 with integrated fire extinguisher system and 2-stage flame detection + High-strength plastic, stainless steel and titanium – speedMASTER spindles up to 30,000 rpm or HSC spindles up to 60,000 rpm + CoCr and hard-brittle materials such as zirconium oxide – ULTRASONIC machining 35 % shorter machining times for bone screws made of titanium: combination of SWISSTYPEkit and patented Direct Drive thread whirling with CBN 62 TECHNOLOGY EXCELLENCE In the DMG MORI Medical Excellence Centre at DECKEL MAHO Seebach, DMG MORI realises optimum manufacturing solutions for medical technology applications thanks to early involvement in customer projects. BONE SCREW Dimensions: ø 10 × 85 mm Material: Titanium (Ti6Al4V) SPRINT 20|5 SWISSTYPEkit for turning of short and long high-precision implants on one machine BONE PL ATE Dimensions: ø 60 × 18 × 3 mm Material: Titanium MILLTAP 700 Highly productive compact machining centre for the economical series production of implants and bone plates

MEDICAL EXCELLENCE Here, too, users prefer the most compact footprint possible. That is why this market is dominated by models such as the compact MILLTAP 700 machining centre, the SPRINT automatic lathes and the DMU 50 for 5-axis milling plus the smaller DMU eVo as well as the 2nd Generation NTX 1000 for 6-sided complete machining. Precision milling with 5 axes and up to 60,000 rpm Two things that the entire component range in the medical technology sector have in common are the high demands on quality and the need for shorter machining times. “That is why complete machining is a com- monplace topic in this sector”, says Marcus Krüger. In particular, complex components such as knee implants made of cobalt chrome can be produced efficiently in 5-axis operation on the DMU 40 eVo. “Spindles such as the speedMASTER with up to 30,000 rpm or special HSC spindles with speeds of up to 60,000 rpm ensure excellent surface quali- ties and require at most only minimum time and effort for post processing,” Marcus Krüger goes on to tell us. TURN & MILL IN A SINGLE SETUP 6-sided complete machining Marcus Krüger takes the 2nd Generation NTX 1000 for 6-sided complete machining of diverse components such as hip and knee prostheses as an example to illustrate this point for turning. “This turn-mill centre achieves in a footprint of just 10 m² what normally requires two machines in many cases”, promises Krüger. The basis for this outstanding performance of the NTX 1000 is among other things the simultaneous machining with milling spin- dle and lower turret. The sturdy machine construction guarantees high-precision machining, while the tool magazine with its 76 stations contributes to a high degree of flexibility in production. Several auto- mation solutions, including an integrated 6-axis robot for loading chuck components, rounds off the configuration options. « KNEE PROSTHESIS Dimensions: 62 × 70 × 68 mm Material: CoCr HIP JOINT SOCKET Dimensions: ø 60 mm Material: Titanium DMU 40 eVo linear NTX 1000 Dynamic 5-axis simultaneous machining of implants and joints made from difficult-to-machine materials DDM technology on the B-axis for 5-axis simultaneous machining of complex workpieces Top products in the medical technology sector + Knee prostheses + Hip prostheses + Spinal implants + Bone plates + Surgical instruments TECHNOLOGY EXCELLENCE 63

CUSTOMER STORY | CHARMANT INC. MANUFACTURING EXPERTISE MEETS MEDICAL ENGINEERING CHARMANT INC. has been around since 1956. In the beginning, the company manu- factured components for spectacle frames and later complete frames. Since then, the company has expanded its business both in direct sales and production, and in the meantime has become a leading manu- facturer on the Japanese market. Today, CHARMANT operates in a hundred coun- tries throughout the world and is highly competitive thanks to impressive techno- logical developments. Two examples of these are the competent pro- cessing of Excellence titanium alloy and the use of precision laser welding. The numerous innovations in products and processes led in 2012 to CHARMANT expanding its expertise in the growth market of medical engineering. Chairman of the Board, Kazuo Iwahori, recalls: “An ophthalmologist working in a university hospital in Kanto was complaining about the quality of stainless steel instruments from abroad and asked us whether we could make these from titanium.” Shortly afterwards, a brain surgeon, who had seen ophthalmo- logical products developed by CHARMANT, 1 2 1. From left to right: Yuki Kataoka, Engineer, Kazuo Iwahori, Managing Director, and Terukazu Mizuguchi, Engineer, in front of the HSC 20 linear high-speed machining centre. The ULTRASONIC 20 linear can be seen in the background. 2. 5-axis laser cutting with the L ASERTEC 20 FineCutting is carried out in a temperature-controlled room due to the precision requirements. 64 TECHNOLOGY EXCELLENCE

CUSTOMER STORY | CHARMANT INC. recognised the technological potential and asked the company to produce micro scis- sors for neurosurgical operations. Impressed by the micro scissors, Takanori Fukushima, also a brain surgeon and known in Japan as the “Hand of God”, placed an order on CHARMANT to produce a series of surgical instruments. This is clearly better than word- of-mouth marketing. ADVANCED TECH- NOLOGIES LEAD TO SUCCESS At the time of launching the development and manufacture of medical engineering prod- ucts, CHARMANT was the first company in Japan to install a DMG MORI LASERTEC 20 FineCutting. Yuki Kataoka of the Technical Development Department is responsible for the machine and is enthusiastic about the possibilities of 5-axis laser precision cutting. He cites some examples: “Among other things, the LASERTEC 20 FineCutting produces tweezers by splitting a wire of 0.5 mm diameter. It also manufactures ex- tremely thin tubes with high precision.” Compared with the previously used wire erosion method, we hear that CHARMANT has increased efficiency by nearly 100 %. This machine was later joined by a further HSC 20 linear for high-speed and high-performance milling, and an ULTRASONIC 20 linear for the ULTRASONIC machining of special materials. The HSC 20 linear is used in the machining of medical engineering products, while complex prototypes made of glass or ceramic are processed on the ULTRASONIC 20 linear. Both are tasks which CHARMANT could not previously accomplish. “We will soon be purchasing an additional HSC 20 linear with pallet changer for up to 99 workpieces,” says Kazuo Iwahori, explain- ing his plans for the near future, in which manufacturing is to be further improved and product and service capabilities suc- cessively expanded. « All Charmant medical instruments are patent pending. Many of them have even won a design prize. CHARMANT FACTS + From newcomer to technology partner for the surgical sector + Micro scissors for neuro- surgical operations as the introductory product + LASERTEC 20 FineCutting, ULTRASONIC 20 linear and + HSC 20 linear as a basis for market success + HSC 20 linear with pallet changer for up to 99 workpieces planned Charmant Inc. 6-1 Kawasari Cho Sabae City Fukui Pref. 916-0088 www.charmant.co.jp TECHNOLOGY EXCELLENCE 65

DMG MORI | WORLDSKILLS SUPPORTING YOUNG PEOPLE AT WORLD CL ASS LEVEL DMG MORI was most recently the main sponsor of the WorldSkills Competition in Leipzig, Germany It is no less than the 44th time that World- Skills International is attracting skilled junior employees from 62 countries to the world championship of professions. More than 1,200 participants will compete against each other from 15th to 18th October 2017 in Abu Dhabi (UAE) in 51 disciplines. As Global Industry Partner and long-standing sponsor, DMG MORI is supporting the world cham- pionships in the metal cutting professions with 17 milling machines and 12 lathes. Young professionals will take centre stage on metal cutting machines in four disciplines during the WorldSkills 2017 in the United Arab Emirates. The competition includes CNC Milling, CNC Turning, the Manufactur- ing Team Challenge and Plastic Die Engi- neering. DMG MORI is making the required CNC technology available to the competitors in the form of 17 3rd Generation DMU 50 mill- ing machines and 12 CTX alpha 500 lathes. All DMG MORI machines are equipped with the intuitive operating system CELOS and the state-of-the-art SIEMENS control Sinumerik 840D Operate 4.7. This way, DMG MORI ensures an equally innovative and reliable CNC standard in all four disciplines at Industry 4.0 level. For Jörg Harings, Head of Application Train- ing at DMG MORI Academy and responsible for the involvement in the WorldSkills, this subject is of great importance: “We aim to SPONSOR OF THE WORLDSKILLS COMPETITIONS SINCE 2007 Moscow Kazan Ekaterinburg Tehran Abu Dhabi Shizuoka Jörg Harings Head of Application Training joerg.harings@dmgmori.com DMU 50 3rd Generation 5-axis machining with speedMASTER spindle as standard, table clamping surface ø 630 × 500 mm, max. load 300 kg Calgary Gothenburg London Den Haag Stuttgart Leipzig Salzburg Lisbon 66 TECHNOLOGY EXCELLENCE

DMG MORI | WORLDSKILLS DMG MORI IS PROVIDING 29 TURNING AND MILLING MACHINES FOR THE WORLDSKILLS ALL MACHINES WITH CELOS AND SIEMENS CONTROL! CTX alpha 500 < 5.8 m² footprint, 80 mm Y-axis for complex workpieces up to ø 200 × 525 mm introduce young talent to state-of-the-art CNC technology early and to promote the training of skilled workers on an interna- tional basis.” DMG MORI has been closely connected to the world championships of pro- fessions as sponsor of the global WorldSkills Competitions since 2007. “The fact that we now act as so-called Global Industry Partner of WorldSkills International for the first time emphasises the long-term significance of promoting new recruits for DMG MORI and our customers”, says Jörg Harings. The next WorldSkills Competition will take place in Kazan in Russia in 2019. DMG MORI is prob- ably going to be heavily involved there as well. As at past WorldSkills, DMG MORI has a special offer for its customers this year as well. Interested companies will be able to purchase the 3rd Generation DMU 50 and CTX alpha 500 machines used during the WorldSkills after the competition with short delivery times for a special price. « FIT FOR THE FUTURE WITH SINUMERIK NEW FROM OPERATE 4.7 TECHNOLOGY PARTNER www.siemens.com/sinumerik SMARTOPERATE – SINUMERIK OPERATE OPTIMISED FOR MULTI-TOUCH OPERATION + Quicker interaction + Smart zooming and scrolling functions + Full control through gesture commands with reliable SINUMERIK Operate user interface TOP SURFACE – PERFECT WORKPIECE SURFACES IN TOOL AND MOULD MAKING + Smart motion control + Optimal surface quality + Highest milling precision + Simplest handling TECHNOLOGY EXCELLENCE 67

DMG MORI | DMQP Dr. Thomas Froitzheim Your contact for DMQP in Europe dmqp@dmgmori.com CUSTOMER BENEFITS + Everything from a single source – machine, peripherals and service + Perfect coordination – connectivity of all DMQP products tested and guaranteed + DMQP partners must meet the highest innovation, competence and quality requirements + All DMQP products at market price + Complete handling (warranty, service etc.) by DMG MORI + Same warranty conditions as for a new DMG MORI machine SUPPLIER BENEFITS + This year already > 15,000 sales worth > 100 million € + Certification as DMQP partner and worldwide market access by DMG MORI + Use of the DMQP label by certified suppliers + Exhibition of DMQP products in selected DMG MORI showrooms and at trade fairs + Regular product training of all DMG MORI sales staff 68 TECHNOLOGY EXCELLENCE PERFECTLY MATCHED PERIPHERALS AND ACCESSORIES FROM A SINGLE SOURCE For some time, DMG MORI as a comprehen- sive solutions provider has been offering high-tech peripheral equipment and inno- vative accessories from selected suppli- ers in combination with its technologically leading machine tools. DMG MORI is now extending these activities and is offering innovative complete solutions from a single source under the label DMG MORI Qualified Products (DMQP). Certified DMQP partners must meet the highest standards for innovative expertise, technology know-how and quality. Coor- dinated interfaces, guaranteed availability, consistent prices and defined warranty con- ditions ensure further increases in produc- tivity for DMG MORI customers by providing complete solutions. Customer benefits with DMQP The concept of DMG MORI Qualified Products is not new for DMG MORI, as high-quality peripherals and accessories have been sold together with new machines for some time. The machine tool manufacturer is now emphasising the importance of this subject by specifying concrete requirements for these products and taking over responsibility for the entire handling and coordination to support the customer, from installation to service. DMG MORI attaches great value to innova- tion, quality, reliability and connectivity to its machines. For this purpose, the latest technologies are tested and thoroughly checked together with certified suppliers and DMG MORI experts. Only products offering high added value are approved as DMG MORI Qualified Products. MORE THAN 15,000 DMQP ALREADY SOLD IN 2017 This also includes clearly coordinated inter- faces to the machine, defined warranty conditions and market prices.

DMG MORI | DMQP Measuring probes DMG MORI QUALIFIED PRODUCTS – EX AMPLES Tools Steady rests Chucks Tool holders Automation Coolant Units Tool presetting The combination of DMG MORI machine tools and a wide range of different peripherals and accessories increases productivity through integrated production solutions. For exam- ple, bar loaders provide support in the area of automated machining, and tool systems with long service life offer more machining flexibil- ity. The customer response has been excep- tionally positive. In the first half of the year, more than 15,000 DMQPs with a value of over 100 million € have already been sold. « INTERESTED? THEN GET IN TOUCH! Germany, EMEA: dmqp@dmgmori.com China, India: dmqp@dmgmori.com Japan, Asia: dmqp@dmgmori.co.jp USA, America: dmqp@dmgmori-usa.com Peripherals and Accessories in 4 DMQP Categories 1 MACHINING 2 HANDLING + Coolant Unit + Oil mist separator + Steady rest + Tool holder + Tools + Rotary table + Workholding / chucks + Air filters + Software (CAD / CAM, training software etc.) + Bar loader + Automation (robots, workpiece and pallet handling) + Chip conveyor + Gripper systems 3 MEASURING 4 MONITORING + Measuring probe + Tool / workpiece measuring systems + Tool preseters + Transformers + Signal lamps + Camera TECHNOLOGY EXCELLENCE 69

DMG MORI – ONLINE NEW: DMGMORI.COM NEW 30.01 – 03.02.2018 OPEN HOUSE 2018 PFRONTEN SAVE THE DATE 30 / 01 – 03 / 02 / 2018 Experience DMG MORI live events.dmgmori.com N E 7 1 9 0 _ 4 3 4 0 7 1 0 2 P Magazin for customers and interested parties. IMPRINT: DMG MORI TECHNOLOGY EXCELLENCE Publisher and responsible for the content: DMG MORI Global Marketing GmbH, Walter-Gropius-Straße 7, D-80807 Munich, Tel.: +49 (0) 89 24 88 359 00, info@dmgmori.com Edition: 840,000 copies. All prices listed in this magazine are based on German list prices (EUR plus packaging, transport and VAT) and may consequently differ in other countries or may be subject to local currency fluctua- tions. Price changes as well as technical changes, availability and intermediate sale reserved. Our respectively applicable general terms and conditions are valid.

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