Sebastian Kress
Head of Digital Solutions Sales
sebastian.kress@dmgmori.com
The DMG MORI TULIP composable MES System
The DMG MORI TULIP platform is designed for customised and composable production applications and facilitates paperless production. As a powerful Manufacturing Execution system (MES), TULIP connects people and machines within digital processes, making real-time production data available anywhere.
DMG MORI TULIP enables manufacturing companies to design and implement a modern MES solution tailored to their needs via an intuitive, no-code platform. This provides them with a composable, modular, customisable MES system that builds on existing team knowledge and is ideal for a continuous improvement process (CIP).
- Create apps for any use case and level of complexity
- Digitise, make available and securely store expert knowledge
- Reduce errors through intuitive, automated and control processes execution
- Make real-time production data documentable and traceable
Use automation and AI in production - Rapid implementation without major IT effort using an open, future-proof cloud architecture in Microsoft Azure
- Can be combined with DMG MORI's GANTTPLAN APS detailed planning and scheduling software
- Promote employee skills and modern training: digital skills are becoming a requirement and the foundation for further digitalisation steps
Highlights
The TULIP MES Platform: A Digital Toolbox for Customised Manufacturing Applications
In times of skills shortages and increasing pressure to optimise, digitalising production processes is a necessary step. At the same time, it is crucial to retain the valuable knowledge of experienced specialists within the company in the long term.
Suitable measures are being implemented through the use of agile and adaptable solutions. DMG MORI TULIP, for example, is a paperless manufacturing solution that enables applications to be designed for individual workflows. The real-time data obtained is then used for the continuous improvement of production processes (CIP). This enables users to become developers themselves: With hundreds of customisable app templates, widgets, connectors and entire app suites, fully functional industrial applications can be created without any programming knowledge, even at the Manufacturing Execution System (MES) level. Integrating machines, systems and smart devices into existing IT systems and databases is also easily achievable via interfaces. AI is an integral part of the process for both users and app developers.
Digital instructions and guided quality controls can significantly reduce errors in manual production tasks. Simple, guided apps for machine monitoring, OEE calculation and recording downtime causes enable prime time, set-up processes and capacity utilisation to be optimised. Users and decision-makers can always make informed judgements and decisions in the context of traceability (Track & Trace).
TULIP on DMG MORI spindle line at DECKEL MAHO Pfronten
MODULES
DMG MORI TULIP Composable MES System
DMG MORI TULIP offers a comprehensive MES solution that enables the centralised control and continuous optimisation of production processes. The system collects and manages real-time data from all production areas, creating a solid foundation for data-driven decision-making. DMG MORI TULIP allows companies to implement quality management, error control and automated processes efficiently and without the need for programming knowledge. The intuitive, no-code platform allows users to adapt workflows and optimise processes in a targeted manner, thereby increasing efficiency sustainably. Downtime and production interruptions are minimised.
DMG MORI TULIP's modern Manufacturing Execution System helps companies improve transparency, productivity and process reliability throughout the entire value chain.
Advantages of the DMG MORI MES system:
- User-friendly, flexible and adaptable: The no-code TULIP platform enables users to quickly and easily create their own apps, e.g. for digital work instructions, MDE and BDE solutions, which can be adapted flexibly to changes in processes.
- Real-time data for better decision-making: The platform provides real-time data on production, enabling you to understand plant utilisation and production efficiency. This allows you to respond rapidly to production bottlenecks and sources of error.
- Improved quality and lower error rate: Interactive instructions and real-time checks support compliance with quality standards, reducing errors and minimising waste. Complaints can be traced using data and addressed with factual evidence.
Improved efficiency through process automation: Automated workflows created using a graphical editor make every event on the shop floor visible and enable defined actions to run autonomously.
IoT Integration in DMG MORI's Tulip MES Software
DMG MORI TULIP seamlessly integrates IoT and IT systems, as well as databases. This enables all relevant production data to be captured and analysed, while ensuring a consistent flow of data to and from ERP or APS systems as well as an UNS. Its flexible integration with existing systems and IoT devices enables comprehensive process monitoring and the creation of customised dashboards for targeted production metric improvement. The TULIP MES system supports decision-making through centralised and transparent data processing, providing up-to-date insights into production processes and performance metrics at all times and highlighting opportunities for optimisation immediately.
- IoT and IT system integration: Integrating existing systems and IoT devices to collect and utilise key production data via a REST API, SQL connectors or OPC UA and MQTT
- Process monitoring and analysis: Create dashboards with no code for continuous improvement of production metrics and maximum transparency. Alternatively, your preferred BI system can be fed data directly from TULIP
Transparent decision-making: TULIP's integrated frontline copilot provides new insights into your production data using AI.
TULIP Apps in CELOS X
The TULIP apps help machine operators optimise their machine's performance by providing guided assistance. The apps are exclusively available on the CELOS X user interface for DMG MORI machines.
The benefits of the TULIP apps on CELOS X:
- Improved component quality
- Increased machine uptime
- Long-term process improvements
- Quick and easy documentation of process and machine incidents
- Direct upload of related sketches and photos
And much more!
Functions
Using MDE (machine data acquisition) and BDE (production data acquisition) with TULIP provides companies with a flexible, modular platform of apps for capturing and analysing production data in real time. TULIP enables detailed monitoring of machine utilization of any machine, production progress, and faults, thereby laying the foundation for informed process analysis. Its user-friendly integration into existing plant and IT systems reveals efficiency-boosting potential and facilitates data-driven decision-making, optimising manufacturing processes in line with Industry 4.0 and beyond.
DMG MORI TULIP InProcessConnect & Measure
Monitoring part geometry during the machining process is essential for ensuring consistent quality and reliable processes. Manual data processing and non-networked systems can result in inefficiencies and missed insights.
TULIP InProcessConnect & Measure captures and analyses measurement and machine data in real time. The system automatically generates a digital product passport for each component, in which all relevant data is stored for each serial number – fully traceable and immediately accessible.
Ease of use: Operators can monitor quality directly within the process, eliminating the need to switch between systems or create manual documentation. This enables faster responses, reduces errors, and ensures continuous process improvement.
- Real-time data acquisition: Instant recording of measurement and machine data
- Digital product passport: Part data is stored at component level
- Improved traceability: Transparency throughout the entire process
- Supports optimisation: Error prevention and process improvement
Machine Data Collection with TULIP
TULIP's machine data acquisition (MDE) feature enables real-time collection and analysis of machine data, providing transparent management of production processes. Users can record running times, reasons for downtime, and performance metrics. They can then integrate this data into dashboards to improve Overall Equipment Effectiveness (OEE). Flexible integration of IoT devices and existing machinery facilitates connection to production systems, enhancing the efficiency of data collection and analysis.
- Transparent real-time analysis: Machine data and operator data are collected and can be analysed directly in your HMI or on a device of your choice
- Improved OEE: Customised dashboards highlight areas for optimisation, boosting Overall Equipment Effectiveness (OEE)
- Seamless integration: Flexible connectivity with an UNS, or IoT devices and existing machines from all manufacturers enables efficient data collection
Production Data Collection with TULIP
Production Data Acquisition (PDA) with TULIP allows production data to be collected and analysed at an employee level, improving efficiency and optimising processes. With customisable apps, it is possible to record working hours, order status, material consumption and quality metrics in real time, eliminating the need for programming skills. This data provides valuable insights into operational performance and helps to identify bottlenecks at an early stage. It can also be seamlessly integrated into existing IT systems.
- Transparent production data acquisition: Capture working hours, order status and order feedback or quality metrics in real time
- Efficient process optimisation: Detailed insights help to identify bottlenecks and improve workflows
- Seamless integration: Customisable apps and straightforward integration with existing IT systems ensure consistent data usage
Digital Guidance & Quality Control
DMG MORI TULIP allows companies to create interactive digital work instructions for each stage of the process. This simplifies inductions and reduces errors in manual tasks. Employees can work efficiently and without errors thanks to guided instructions and real-time quality checks, ensuring high quality standards and minimising waste. Customisable templates allow for rapid responses to process changes and flexible adaptation of workflows.
- Interactive work instructions: Digital instructions simplify onboarding and reduce errors in manual tasks
- Real-time quality checks: Guided instructions ensure efficient, error-free work and compliance with high-quality standards
- Adaptability: Customisable templates enable rapid responses to process changes and dynamic adjustments to workflows
- Knowledge management: Tacit knowledge can be easily and quickly preserved digitally
- Easey digitalization: Converting static knowledge from PDFs and process knowledge via video into apps with TULIPs AI Composer
SERVICES
Drawing on its expertise and knowledge of the industry, DMG MORI offers a comprehensive range of services to ensure the successful implementation of the TULIP MES software in manufacturing companies. We support companies at every stage of the project, from process consulting and implementation to the development of customised apps. Our specialist team ensures the MES platform is optimally integrated into existing production and IT environments, fully exploiting the potential for digitalisation. The result is DMG MORI TULIP: a future-proof MES system designed to deliver more efficient workflows, transparent processes, and long-term competitiveness in the industrial sector.
In-house Workshops
These on-site workshops provide practical support for implementing DMG MORI TULIP. DMG MORI experts work closely with customers to develop customised MES solutions that are tailored to their specific production processes, from analysis and app development to the optimal use of real-time data.
This ensures the MES system is implemented smoothly and enables the company to use and further develop it sustainably and profitably. Structured knowledge transfer ensures processes, data flows and applications are optimally aligned with the Manufacturing Execution System.
- Practical support: Experts support the on-site implementation of TULIP and adapt the MES solution to your requirements
- Holistic approach: Analysis, app development and utilisation of real-time data for optimised production processes
- Sustainable success: Training for your team to ensure long-term, efficient use of the MES system
Online Training Courses
Our online training courses offer companies a flexible and thorough introduction to using TULIP, no matter where they are based. During interactive sessions, DMG MORI experts share practical insights on creating and customising apps, data usage, and process optimisation.
This ensures that future users can utilise the MES platform efficiently and are fully prepared for day-to-day digital production. The training courses promote the long-term use of the MES solution and enhance internal expertise.
- Flexibility and independence: Online training courses enable location-independent learning
- Interactive, practical knowledge: Experts teach app creation, data usage, and process optimisation
- Efficient use of the platform: Employees are optimally prepared for everyday digital production
Turnkey Solutions
DMG MORI offers bespoke turnkey solutions for customers who do not wish to implement the MES system themselves. An experienced team will take care of the entire process, from planning to the full integration of the MES software into your existing production and IT environment.
This guarantees a smooth handover and ensures the MES system is optimally tailored to your company's specific requirements.
- Comprehensive service: Planning, installation and integration of DMG MORI TULIP by experienced experts
- Customisation: The MES software is optimally tailored to specific production requirements
- Focus on core business: DMG MORI handles the digitalisation and implementation of the MES solution, allowing the customer to concentrate on their core business
CUSTOMER STORIES
Koenig & Bauer
Situation & challenge:
Koenig & Bauer specialises in the high-precision manufacture of components and parts for its own printing presses, as well as the assembly of its own machines and systems. For Koenig & Bauer, digitalisation means managing the daily flood of data, information and documents, and ensuring this data generates added value for day-to-day optimisations.
Solution:
- Digitalisation of production cannot be achieved through an ERP system alone
- DMG MORI TULIP provides support even without specifications or requirements documents
- A no-code solution enables daily adjustments and developments
- Creation of bespoke applications for production needs
- Apps are standardised via the Koenig & Bauer App Store
RUN TEC GmbH
Situation & Challenge:
RUN-TEC specialises in repairing turning, milling and grinding spindles. The company was looking for a bespoke solution to streamline the complex processes involved in spindle repair and ensure its high-quality standards were met. As no existing software could meet the company's specific requirements for the numerous work steps and control mechanisms involved, RUN-TEC decided to implement DMG MORI TULIP — a flexible platform for process optimisation.
Solution:
- DMG MORI TULIP enables the creation of customised apps for RUN-TEC
- Digital support for repair and inspection procedures
- Job planning, quality control and measurement data collection
- Faster workflows and precise project tracking
- Detailed reports and efficient use of resources
- Maximum quality assurance through digitalisation
VETEC Ventiltechnik GmbH
Situation & Challenge:
VETEC relies on digital solutions featuring DMG MORI TULIP to streamline its service processes and enable paperless documentation. The aim was to eliminate errors associated with paper-based documentation and facilitate continuous analysis and optimisation of manufacturing processes.
Solution:
- Paperless, digital mapping of processes
- Precise control of production orders
- Reliable digital management of documentation
- Error-free management of bills of materials using TULIP
- Visualisation of customer orders and their status
- Increased transparency and efficiency in production
Winkelbauer GmbH
Situation & Challenge:
Austrian construction machinery, tools and recycling components manufacturer Winkelbauer GmbH relies on TULIP as a key Industry 4.0 technology.
Solution:
- The no-code platform enables paperless manufacturing
- Improves process reliability and reduces training requirements
- Enhances responsiveness to customer requirements
- DMG MORI TULIP efficiently digitises workflows
- Improves quality and transparency in the production process
DMG MORI STORE
The DMG MORI STORE is your central access point to the world of digital products, data-based services and new business models from DMG MORI.
QUESTION & ANSWERS
Do I need coding skills to use TULIP?
Do I need coding skills to use TULIP?
No. TULIP is a no-code platform, so you don’t need any programming skills to create, customise or further develop applications as part of a continuous improvement process.
How can the TULIP MES system improve my production processes?
How can the TULIP MES system improve my production processes?
DMG MORI TULIP enables digital data capture, workflow automation, traceability, AI, operator guidance, knowledge management, and real-time analytics implementation. This leads to more efficient processes, fewer errors, and improved production metrics.
Can the TULIP MES software be integrated into existing systems?
Can the TULIP MES software be integrated into existing systems?
Yes. DMG MORI TULIP offers flexible integration options with existing machines, plants, databases and IT systems, including smart devices.
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