DMF 180
Travelling column machine with B-axis for highest flexibility and productivity
Max. X-axis stroke
1,800 mm
Max. Y-axis stroke
700 mm
Max. Z-axis stroke
700 mm
Max. workpiece diameter
750 mm
Max. workpiece height
715 mm
Max. workpiece weight
1,500 kg
Max. workpiece length
2,100 mm
Max. workpiece width
700 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Productivity
- Economic pendulum machining with separating wall
- Tool magazine with 30 pockets, 60 or 120 pockets are optinally available
- High dynamics up to 80 m/min
Flexibility
- 3-axes or 5-axes machining with B-axis and integrated NC table
- Spindle Versions from 8,000 rpm to 20,000 rpm and 200 Nm
- Machining of long heavy workpieces up to 1,500 kg or multiple clamping
Spindles
- Basic spindle with 8.000 rpm
- speedMASTER spindles with 15,000 or 20,000 rpm (option)
Precision
- The Machine bed made of mineral casting is the basis for highest precision
- Highest long term precision and tigidity through thermosymmetric travelling column
- Basic machine with direct path measuring systems
Application Examples
Control & Software
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Fit in – B-axis Plunging
- Full utilization of the working space during internal machining of high workpieces with long tools
- Positional changes of the B axis during the turning are balanced by the X and Y axes
- The Z-axis remains at the retracted position while the B axis is moving
Highlights
Customer Benefits
Inner and outer travel of the B-axis.
- Easy programming
- Collision-free plunging in the workpiece
- Safely coming out from the workpiece after machining
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
L-Measuring probe packet
- Measurement of webs and grooves on components
- Measurement of diameter in difficult to access places
- Available with manual and retractable Calibration unit Package content
- L-Measuring probe according to Customer-specific design
Highlights
Customer Benefits
- Flexible application possibilities
- In process measurement
Left : Semi-automatic Measurement solution. / Right : Automatic measurement solution.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
Left : Inside gear profile machining. / Right : Outside gear profile machining.
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Alternating speed
- Easy to operate through three parameters and without additional sensors
- Avoiding vibrations by means adaptation of the speed
- Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive
Highlights
Customer Benefits
Input of parameters for speed set-point, differential speed and revolution frequency
- No manual intervention by the operator
- Identical repeatability for all components
- Increased process safety for special applications by avoiding vibrations. example, When using long thin drills or for milling parts with critical clamping
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
2,100 mm
Max. workpiece width
700 mm
Max. workpiece diameter
750 mm
Max. workpiece height
715 mm
Max. workpiece weight
1,500 kg
Max. workpiece weight (Type 5x)
500 kg
Work Area
Max. X-axis stroke
1,800 mm
Max. Y-axis stroke
700 mm
Max. Z-axis stroke
700 mm