DMU 200 Gantry
Dynamic Gantry design machine for the machining of large workpieces
Highlights
Flexibility through spindle versions
- 45° head and 90° head for 5-axes machining up to 20,000 rpm
- Ready for new technologies like Ultrasonic, Laser or machining of carbon material
Working area concept
- Fixed table 2,250 x 2,000 mm with 10,000 kg loading capacity
- T-slots across the table for easy chip removal
- Chip conveyors on both sides of the table
Low Gantry Design
- 50 m/min rapid traverse
- Best visibility into the working area through missing side walls
- Maximum utilisation of the working area
- Modularly expandable in the X-axis up to 4,000 mm
- Machining of workpieces up to 20 t (with X-axis option 4,000 mm
5-axes machining
- 45° head with 90° swivel range and +/- 300° rotating range
- compactMASTER spindle with 20,000 rpm
- 90° head with +/- 120° swivel range and +/- 300° rotating range
- compactMASTER spindel with 20,000 rpm
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Flexible tool magazine for more than 4,000 tools
- Modular concept with step-by-step extension possibility by 360 / 240 shapes (ISO 40 / 50 recording)
- Very small footprint with only 29 m2
- Integrated tool loading solution for portal tool shuttle or with AMR 2000 tools
- Highest transport capacity through the tool - shuttle
- Transfer of up to 8 tools simultaneously
- Proven wheel magazine technology with over 1,600 units sold
- Autonomous transport of up to 24 tools between the CTS (central tool magazine) and the machine
- Quick installation of the automation system
- Integration into existing production possible
- Max. tool dimensions ø 280 / 650 mm
- Max. tool weight 30 kg
- transport weight 720 kg (24 × 30 kg)
Control & Software
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
- Reduction of tool change times
- Saves tool magazine space
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Service & Training
Downloads & Technical Data
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Learn more about the DMG MORI Account.
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- Unlimited product experience – unlock all technical machine data and product brochures.
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- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
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