DMU 65 (FD) monoBLOCK 2nd Generation
The monoBLOCK series, a machine concept for every sector
Max. X-axis stroke
735 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
560 mm
Max. workpiece diameter
840 mm
Max. workpiece height
500 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
DMU monoBLOCK Milling Machines: Versatile, Reliable, Future-proof Precision Engineering
Ergonomic
- Large door opening of 1,310 mm and unique access to the working area, most compact machine with a footprint of just 8 m²
- Unrestricted crane loading of up to 1,000 kg
- Quick and easy to set up thanks to its three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- 4 µm positioning accuracy as standard
- Direct driven ball screws in X and Y
Versatile
- Several table solutions from the 5-axis machining with up to 1,000 kg or complete machining with milling and turning with up to 1,000 Nm
- Widest spindle range on the market with up to 30,000 rpm or with up to 200 Nm
- Machine-integrated tool magazines with up to 240 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 45 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 40 / 50 / 40 mm
- FEM optimization of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
PH 150
Universal pallet handling from DMG MORI
- Control directly via the machine control system
- High variability of available configurations from 24 round pallets of ø 148 to four 500 × 500 mm pallets
- Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
- Possibility to prioritize orders
- EROWA clamping system as standard, SCHUNK optional
- High clamping repeatability (< 0.002 mm for the chuck EROWA UPC-P)
- Optimal accessibility to the machine and automation
PH Cell 500
PH Cell 500 - Modular pallet handling for up to 32 pallets
- Modular automation concept on just 10.7 m²
- Use of cast iron clamping cone pallets
- Transfer weight up to 500 kg (including pallet)
- Maximum workpiece dimensions 500x500x750 mm
- 400x400 and 500x500 mm pallets
- Modular concept with best ergonomics and accessibility
PH Cell Twin
PH Cell Twin - Modular pallet handling for 2 machines and up to 30 pallets
- One pallet handling device for 2 machines
- Up to 30 pallets on 12.9 m² due to double row pallet storage on each level
- Workpieces up to 500 x 500 x 500 mm
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Retrofit of the second machine possible
- Attractively priced automation in DMG MORI VERTICO design
PH Cell 300
PH Cell 300 - Modular pallet handling for up to 40 pallets
- Modular automation concept with up to 40 storage locations in a 10.7 m2 footprint
- Handling of different pallet sizes in one system
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Separate setup station for ergonomic and simultaneous loading and unloading of pallets
- Convenient and simple control of the automation directly via the machine control panel
PH Cell 800
PH Cell 800 - Modular pallet handling for up to 30 pallets
- Up to 800 kg transfer weight (workpiece incl. pallet)
- Pallets from 400x400 up to 800x630 mm
- Handling of different pallet sizes in one system
- Separate setup station for ergonomic and simultaneous loading and unloading of pallets
- Convenient and simple control of the automation directly via the machine control panel
Robo2Go Milling
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Strong construction for all requirements: load capacity robot optionally 25 or 35 kg
- Handling of components 20 - 200 mm in size
- Full accessibility to the machine is maintained
- Alignment and turning station for automated 6-sided complete processing
Highlights
One app for uniform control of all Robo2Go variants.
- Integrated in the machine control operation via CELOS APP: No need to change your NC programs!
- Intuitive usability thanks to dialog-guided software
- Creation of the process through predefined program modules via drag & drop: No robot programming knowledge necessary
- Setting up a new workpiece < 5 minutes
Robo2Go Milling
- Strong construction for all requirements: Robot payload optionally 25 or 35 kg
- Handling of components 20 – 200 mm in size
Details
Exchangeable workpiece trays for maximum flexibility
Flexible gripper system, for workpieces up to 200 × 200 × 200 mm
PH-AMR
Pallet automation with maximum flexibility through free layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: Man and machine in one system
- Navigation through natural navigation
- Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm
- Workpieces up to 5,000 kg and ø 1,600 mm
Highlights
Free accessibility
- Best visibility into the workspace at any time
- Manual or crane loading still possible
- Collaborative system – man and machine in one system
Modular concept with free layout design
- No safety housing for the automation system necessary
- Free positioning possibility of the individual modules
- Subsequent integration into existing production
Simple expansion of automation system
- Additional shelf modules to increase the number of storage places
- Additional AMRs can be integrated in the system
- Machines with an automation interface can be integrated very quickly afterwards
Minimum space requirement
- Free pallet handling system without fixed installation requirements on hall floor
- AMR paths remain walkable and passable
- Laser scanners guarantee personal protection in driving direction
- Omnidirectional movement for minimum space requirements (turning circle 0m)
- Flexible automation concept - Automation of different machine types with one system
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
AMR 2000 chips
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
AMR 2000 tool handling
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & Software
Maintenance Package i4.0
- Automatic recognition of tool pull-in force for consistently high process stability.
- Predefined cycle for automatic lubrication, every 75h or after 20,000 tool changes.
- Detection of leakage and measuring of usage of pneumatics system.
Highlights
Customer Benefits
- Efficient and timesaving lubrication without operator intervention
- High transparency by displaying the lubrication cycles and the current pull-in force.
- Data recording in combination with the optionally available Condition Analyzer for additional analyzes of air consumption and changes of the pull-in force
Detection of leakage and measuring of usage of pneumatics system.
Simple query of the monitoring parameters and the current pull-in force.
Tilted Measuring Cycle
- Measuring with tilted tool axis
- Dialog-guided programming of the measuring cycles
- Positioning of the measuring points with rotary axis
Highlights
Customer Benefits
- Increase in component accuracy
- Reduction of set-up time
- Collision-free measuring thanks to tilted tool axis possible
- Further processing of the measurement results
Left : 1. circumferential measurement, 2. alignment surface, 3. alignment hole / Right : Dialog-guided programming
VCS Complete
- Geometric fingerprint of the machine Volumetric calibration at the touch of a button
- Detection and compensation of geometrical, positioning and angular errors of all axes
- Easy handling and implementation by the customer directly at the machine
Highlights
Customer Benefits
- Regular compensation of the machine geometry over the entire life cycle of the machine
- Dialogue-led operation for easy and fast handling
- Data recording for further analysis
Possible accuracy deviation without VCS-Complete.
TCC – Tool Control Center
- Chip detection on plan pad and tool cone
- Monitoring of pull-in force
- Cutting edge control in process by symmetry monitoring of the bending moment per cutting edge
- Visualization of the bending moment over time via Graph
Highlights
Customer Benefits
- Tool and workpiece protection
- Optimized tool process
- Monitoring of the radial and axial spindle load depending on the actual pull-in force
Left: NEW; Middle: Wear; Right: Cutting edge break
In-Machine Tool Balancing
- Balancing of tools in the machine for high surface requirements and machine protection
- Checking the balancing quality of the spindle
- Balancing quality up to 0.3 g/mm
Highlights
Customer benefits
User Interface
- Better surfaces due to balancing of the entire system in the clamped state
- Balancing of the tool under machining conditions (machining position -vertical / horizontal, with / without internal cooling supply, speed)
- Economical, as no external balancing device is required
User Interface
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Left : Enter the parameters for the position of the external workpiece area. / Right : Graphical representation of the position within the workpiece.
L-Measuring probe packet
- Measurement of webs and grooves on components
- Measurement of diameter in difficult to access places
- Available with manual and retractable Calibration unit Package content
- L-Measuring probe according to Customer-specific design
Highlights
Customer Benefits
- Flexible application possibilities
- In process measurement
Left : Semi-automatic Measurement solution. / Right : Automatic measurement solution.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
840 mm
Max. workpiece height
500 mm
Max. workpiece weight
1,000 kg
Work Area
Max. X-axis stroke
735 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
560 mm
Configurator
Configure your new DMU 65 monoBLOCK 2nd Generation
You would like to configure your machine by your own? And experience the variety of technical solutions online by yourself? The brand-new DMG MORI machine configurator is offering you the perfect basis! Easy, intuitive and lucid you can specify and customize your own DMU 65 2nd fitting to your individual needs. At any time, at any place! Start right now!