LASERTEC 125 DED hybrid

Directed energy deposition combined with 5-axis milling, for building and repairing of high-value metal parts

Max. X-axis stroke

1,335 mm

Max. Y-axis stroke

1,250 mm

Max. Z-axis stroke

900 mm

Laser power standard

3,000 W

Max. workpiece weight

2,000 kg

Highlights

Fiber-guided diode laser with 3,000 W power and 600 µm fiber diameter
Powerful motor spindles up to a maximum of 20,000 rpm
NC swivel rotary table with swivel range A-axis: + 120 ° / -120, C-axis 360 ° endless, for up to 2,000 kg component weight
Large door opening of 1,900 mm and unique access to the work area with minimal space requirements
Comprehensive cooling measures, powerful cooling unit and multi-sensor compensation as standard

The laser deposition head is handled by a fully automatic shuttle without manual intervention
5 axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
Full 5-axis milling capability based on the monoBLOCK machine

Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
Powder feed rate sensor as well as automatic powder calibration.
AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence

One software package for the complete process chain (design, additive process, substractive machining, finishing)
Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine movements for collision prevention
Change between additive and machining programming strategies all within one programming environment.

Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
Improving cooling performance by using bronze material in the mould core
Better materials and improved reliability in the repair process for increased service life
Improved performance of exisitng tool designs by adding wear resistant coating
Material gradients between hard and soft, magnetic and non-magnetic, etc.