• Vibration monitoring in the process
• Rapid shutdown in case of a crash
• Manual retraction even in swiveled machining plane
• NEW: Torque monitoring
• New: Recommended with Protection Package for CTX TC machines

• Automatic recognition of tool pull-in force for consistently high process stability. 
• Predefined cycle for automatic lubrication, every 75h or after 20,000 tool changes. 
• Detection of leakage and measuring of usage of pneumatics system. 

• Full utilization of the working space during internal machining of high workpieces with long tools
• Positional changes of the B axis during the turning are balanced by the X and Y axes
• The Z-axis remains at the retracted position while the B axis is moving 

• Superposition of the turning movement by additional X- and Y-traverses
• Applicable for turning and milling

• Process-oriented adjustment of the feed rate n relation to the table loading
• Minimization of machining time with maximization of the component quality
• NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*

*without consideration of feed weight

• Highest flexibility in the machining of structural components due to variable alignment of the angle head
• Automatic CAD / CAM programming
• Automatic calculation of the TCP and combination with existing control functions

• Measuring with tilted tool axis
• Dialog-guided programming of the measuring cycles
• Positioning of the measuring points with rotary axis

• Dressing of a profile on the grinding wheel by means of driven profile rollers (negative) 
• Full utilization of AE sensor and integrated dressing strategies 
• High time saving as well as high dressing accuracy due to customized dressing wheel development

• Measurement of webs and grooves on components
• Measurement of diameter in difficult to access places
• Available with manual and retractable Calibration unit Package content
• L-Measuring probe according to Customer-specific design

• Balancing of tools in the machine for high surface requirements and machine protection 
• Checking the balancing quality of the spindle 
• Balancing quality up to 0.3 g/mm

• Chip detection on plan pad and tool cone 
• Monitoring of pull-in force 
• Cutting edge control in process by symmetry monitoring of the bending moment per cutting edge 
• Visualization of the bending moment over time via Graph

• Non-contact measurement with the laser scanner
• Measurement and evaluation of gears according to common standards analog to coordinate measuring machines
• Fast measurement with max. 70,000 points / sec. or up to 200,000 points / sec. depending on the laser source

• With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards  the center Of the circle.
• Possible for external and internal machining
• Synchronization and tool path controlled by the cycle
• NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)

• Straight and helical external or internal spur gears and splines
• Arrow teeth with tooth offset Turn-mill machines
• Ball-shaped toothing by mathematical transformation of the 6th virtual axis

• Easy to operate through three parameters and without additional sensors
• Avoiding vibrations by means adaptation of the speed
• Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive

• Productive complete processing
• Cost-effective gear cutting on standard machine with standard tools
• Flexible for different gear geometries
• Quality inspection in the process

Turning

• Turning, milling and grinding in one clamping 
• Grinding cycles for internal, external and face grinding as well as dressing cyclesn 
• Body-borne sound sensors for start-up and dressing 
• Full integration of measurement module for relative and absolute LIVE-Measuring – parallel to main time

Milling

• Better surface quality through integration of the grinding technology 
• Grinding cycles for internal, external and face grinding as well as dressing cycles 
• Body-borne sound sensors for start-up and dressingn 
• 1,300 l Cooling system with integrated centrifugal filter for The filtration of particles > 10 μ 
• AKZ nozzle unit optionally available for best possible Flushing of the grinding gap

Turning

• Measurement and correction of the position of turning and Pivot axes (C4, C3, B) 
• Sag compensation possible
• Can be used in combination with standard probes from customers (recommended Renishaw, Blum)

Milling

• Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
• All head variations and table axes

• Solutions for a safe process and for the efficient use of important machining steps
• Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
• 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*

• Technology integration flat grinding on standard machines for best surface results 
• Possibility of straightness compensation by definition of calibration points 
• Acoustic emission sensor assisted approaching cycle 
• ECS nozzle unit for best possible flushing of the grinding gap optionally available