NMV 3000 DCG
High-precision, 5-axis control vertical machining center that uses DDM on rotary axes
Max. X-axis stroke
500 mm
Max. Y-axis stroke
350 mm
Max. Z-axis stroke
510 mm
Max. workpiece diameter
350 mm
Max. workpiece height
300 mm
Max. workpiece weight
100 kg
Control & software alternatives
MAPPS Fanuc
Highlights
DCG technology
- Longer tool life
- Improved surface quality and roundness
- Outstanding acceleration
Direct Drive Motor technology
- The world’s fastest rotary axis drive system,
- which achieves zero backlash.
- High-speed rotation and High-precision indexing
- Less maintenance and Longer product life
ORC technology
- Superior damping characteristics
- Controls thermal displacement
- Achieves high-speed,high-precision feed
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
AMR 2000 chips
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
AMR 2000 tool handling
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
WH-AMR
Workpiece automation with maximum flexibility thanks to flexible layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: human and machine in one system
- Vision sensor enables robot arm positioning accuracy better than ± 1 mm
- Workpieces up to ø 150 × 120 mm and 10 kg
- Compact design (700 × 1,035 mm)
- Laser sensor
- Excellent operational performance and stability, including on an uneven floor
AWC 34 / 114 / 120
Pallet changer with large storage capacity and small footprint
- Pallet changer with large storage capacity and small footprint
- Pallet handling with up to 114 positions in a footprint of less than 4 m2
- Workpieces up to ø 350 mm, 300 mm in length, 80 kg
- Simple programming and set-up by means of integration into the machine control system
Control & Software
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
5-axis simultaneous machining
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
Highlights
Customer Benefits
- High surface quality and transitions in combination with thermal compensation
- Machines calibrated to half tolerance
Left : Cycle activation. / Right : Online help on the controls.
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
350 mm
Max. workpiece height
300 mm
Max. workpiece weight
100 kg
Work Area
Max. X-axis stroke
500 mm
Max. Y-axis stroke
350 mm
Max. Z-axis stroke
510 mm